Senior Design Engineer

Expleo is a trusted partner for end-to-end, integrated engineering, quality services and management consulting for digital transformation. We help businesses harness unrelenting technological change to successfully deliver innovations that will help them gain a competitive advantage and improve the everyday lives of people around the globe.

We have several exciting on-going projects with clients across both commercial & naval marine domains and are seeking to expand our existing Marine Engineering capability.

As a Senior Design Engineer every day at Expleo will be out of the ordinary and will require you to be dynamic and responsive to changes in technology, innovation, and client requirements. You will have the opportunity to get involved in concept vessel design, complex engineering design, creation of new & innovative tools & processes, delivery of engineering consultancy services, and the development of decarbonisation solutions & other emerging technologies across a wide range of global maritime programmes.

• Design and develop geared transmission systems and associated mechanical components throughout the product lifecycle.
• Modify and adapt existing designs to meet new customer applications, performance requirements, and operating environments.
• Develop gearbox test equipment, validation methods, and associated test procedures.
• Interpret customer specifications, engineering standards, and GD&T requirements to ensure compliant and robust design solutions.
• Lead and support engineering activities on assigned projects, collaborating closely with Analysis, Development, Manufacturing, and Supply Chain teams.
• Ensure designs satisfy customer, regulatory, safety, and performance requirements.
• Produce and maintain engineering documentation, including proposals, technical reports, operating manuals, installation guides, and maintenance instructions.
• Create and review detailed 2D and 3D CAD models, component drawings, and assembly drawings, with Solid Edge experience desirable.
• Generate and maintain Bills of Materials (BOMs), gear data, and engineering records, ensuring configuration management and change control requirements are met.
• Conduct technical reviews and verification of engineering drawings and documentation.
• Provide technical support and problem resolution for manufacturing, assembly, and supply chain activities.
• Contribute to DFMEA, PFMEA, and Continuous Improvement initiatives to enhance product quality, reliability, and manufacturing performance.

• Degree qualified in a relevant STEM discipline (e.g.,Mechanical Engineering, Marine Engineering), or equivalent experience.
• Professional member of a relevant engineering institution (e.g., IMechE, IMarEST, IMechE, IET).

• Have an understanding of mechanical design principles and engineering best practice.
• Extensive knowledge of geared transmission systems and rotating machinery design.
• Proven capability in:
  • Material selection and application.
  • Gear design and rating calculations.
  • Shaft, bearing and rotor dynamic analysis.
  • Structural design and assessment.
  • Coupling specification and integration.
  • Lubrication system design.
  • Instrumentation and control system interfaces.
• Have an understanding of manufacturing methods, production processes, and design-for-manufacture principles.
• Knowledge of engineering materials, heat treatment processes, and material processing techniques.
• Understanding of machinery safety legislation and the implementation of safe engineering solutions.
• Skills in SAP for engineering data management, BOM control, and configuration management.
• Strong analytical and problem-solving skills with the ability to resolve complex technical challenges.
• Excellent technical communication skills, capable of…