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Process Engineer

Job in Ypsilanti, Washtenaw County, Michigan, 48197, USA
Listing for: Ford Global Career Site
Apprenticeship/Internship position
Listed on 2026-10-17
Job specializations:
  • Quality Assurance - QA/QC
    Quality Engineering
  • Engineering
    Quality Engineering
Salary/Wage Range or Industry Benchmark: 72480 - 162120 USD Yearly USD 72480.00 162120.00 YEAR
Job Description & How to Apply Below

The Gauge & Process Capability Engineer provides dedicated ownership for plant gauge and CMM connectivity, measurement-data integrity, process-capability analytics, operator qualification, gauge serialization, and sustainable capability governance. This role converts fragmented manual activity into reliable leading indicators that improve FTT/RTY, PPMs, pulls, warranty performance, containment, and problem-solving response , while preserving critical measurement skills across the plant.

Responsibilities What you'll do…
  • Assess gauge benches, PCs, CMMs, network connectivity, and facility constraints across plants; maintain a prioritized correction and upgrade plan
  • Own reconciliation and data cleanup across QDAS, SCAFF, and DCP, including critical-characteristic classification, control limits, and measurement-system alignment
  • Establish reliable collection and capability monitoring for SCs, CCs, OCs, and other characteristics, reducing dependence on manual Minitab analysis
  • Standardize annotation, out-of-tolerance reaction, material quarantine, and escalation processes; train and qualify operators and supervisors
  • Create and deploy standards for gauge-bench and gauge serialization, connectivity status, lifecycle management, and new-gauge compliance
  • Implement Quality Compass reviews, Basic R&Rs, dashboards, push notifications, audit cadence, and standard TDM use to drive proactive problem solving
  • Build gauge, layout, and CMM programming capability through competency standards, cross-training, and qualification plans for G&L, machining, and test-stand teams
  • Partner with plant quality, manufacturing, IT, tooling, engineering, and leadership teams to remove infrastructure barriers and sustain process adherence
  • Lead process audits to ensure process discipline is consistent with procedures; create process and instruction sheets supporting quality methods and processes
  • Support ISO 1401 compliance, internal ISO auditing, and adherence to Plant, Corporate, Governmental, and Environmental standards

1 or more years’ experience working in a manufacturing environment (internship and coop experience will be considered)

Even better, you may have…
  • Master's Degree
  • Lean Manufacturing and Six Sigma experience
  • 8D and 5-Why corrective action and problem-solving skills
  • Solid understanding of Lean Tools, 5S, Kanban, Poka-yoke, and Value Stream Mapping
  • Familiarity with DMAIC and DMADV (DFSS) project methodology
  • Knowledge of TQM and Kaizen methods
  • FMEA, PPAP, and DOE experience
  • Demonstrated experience with Visual Factory Management
  • Successful candidates must be able to demonstrate leadership behaviors combined with outstanding interpersonal, teambuilding, and communication skills
  • Associate's or Bachelor's Degree in Engineering, Manufacturing, or a related technical field
  • 3 or more years' experience working in a manufacturing environment, with demonstrated exposure to measurement systems, gauges, layouts, CMMs, SPC, and process-capability analysis (internship/co-op experience considered)
  • Working knowledge of QDAS or comparable quality-data systems, control plans, critical characteristics, control limits, and capability metrics
  • Experience diagnosing data-quality, connectivity, network, or system-integration issues in a plant environment
  • Ability to interpret trend charts, out-of-tolerance conditions, Basic R&R results, and capability data, and translate findings into corrective action
  • Experience developing standard work, training, qualification plans, audits, and cross-functional corrective-action plans
  • Strong communication and project-management skills, with the ability to coordinate priorities across multiple plants and functions

You may not check every box, or your experience may look a little different from what we've outlined.

As an…

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