Senior Controls Engineer

Essential Duties and Responsibilities:

• Design and implement Delta
  
  V control systems for complex Life Sciences & Campus Utilities capital projects
• Develop and manage project schedules, budgets, and resources, ensuring on-time and within-budget project execution
• Lead system architecture development and control strategies to enhance manufacturing efficiency
• Design batch sequencing, phase logic, and recipe structures to optimize production efficiency and regulatory compliance
• Develop Delta
  
  V graphics using Delta
  
  V Live and Delta
  
  V Operate in alignment with ISA-101 HMI guidelines
• Utilize a class-based approach in overall design to maximize scalability and standardization across projects
• Develop electrical designs, including power distribution, panel layouts, and grounding strategies for automation systems
• Specify and procure instrumentation and hardware components
• Design and implement industrial networking solutions, including Ethernet/IP, Modbus TCP/IP, Profibus, and Foundation Fieldbus
• Integrate 3rd party equipment with Delta
  
  V systems using protocols such as OPC UA, Ethernet/IP, and Modbus
• Define computing infrastructure requirements, including server architecture, virtualization, cybersecurity, and redundancy planning
• Design, plan, and specify Delta
  
  V system licensing based on user requirements and project scope to ensure cost-effective and scalable solutions
• Oversee the full project lifecycle, from requirements gathering to commissioning and validation
• Ensure project deliveries and execution methodology compliance with GAMP5, cGMP, 21 CFR Part 11, and industry best practices
• Develop acceptance protocols and manage the execution of Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate system performance
• Mentor and provide technical leadership to junior engineers and cross-disciplinary teams
• Coordinate with clients, contractors, stakeholders, and regulatory bodies to ensure project success
• Implement advanced automation strategies, including ISA-88 batch processing, historian integration, and alarm management
• Troubleshoot complex automation challenges and drive continuous improvements in system performance
• Travel up to 40% for on-site support, commissioning, and client engagement

• 8-15 years of hands-on experience with Emerson Delta
  
  V systems, focusing on system design and project execution
• Proficiency in Delta
  
  V Live and Delta
  
  V Operate, including experience designing high-performance HMIs and operator interfaces
• Expertise in ISA-101 HMI design principles and high-performance graphic design strategies
• Strong experience in class-based configuration and design
• Expertise in ISA-88 batch processing, historian solutions, and advanced control strategies
• Proven experience managing large-scale capital projects in the Life Sciences industry
• Strong knowledge of automation protocols (HART, Foundation Fieldbus, Profibus, Modbus TCP/IP, Ethernet/IP, OPC UA, IO-Link)
• Deep understanding of industrial networking for communication between controllers, servers, and HMIs
• Strong knowledge of cGMP, GAMP5, and regulatory compliance for biopharmaceutical manufacturing
• Experience integrating electrical and process control systems
• Strong leadership, organizational, and communication skills for cross-functional collaboration
• Experience specifying and designing electrical components, including MCCs, VFDs, control panels, and power distribution systems
• Knowledge of server infrastructure and virtualization technologies for robust Delta
  
  V system deployment
• Extensive experience designing and implementing batch control systems within regulated Life Sciences environments
• Experience in OEM system integration using OPC UA, Ethernet/IP, and other industrial communication protocols
• Ability to plan, specify, and manage Delta
  
  V system licensing to optimize project implementation
• Knowledge of Rockwell Automation, Inductive Automation Ignition, Siemens PCS7, or other DCS/SCADA systems is a plus

• Professional degree in Electrical Engineering, Control Systems Engineering, Chemical Engineering, or a related field
• Minimum of 8-15 years in automation and control system engineering, with a strong focus on Life Sciences projects

Company offers a comprehensive employee-owner benefit package. Annual salary is $160k/year.

Apply now!

Trillium has been recruiting and placing professionals for over 30 years. From Fortune 100 companies to small businesses, our philosophy remains the same: to achieve excellence by providing quality employees and an uncompromising level of service. We believe in honesty, integrity, and a simple philosophy of providing value to our customers and our employees. We strive to be unsurpassed in the recruitment and placement of quality and skilled professionals.

Trillium is an Equal Opportunity Employer.