Senior Controls Engineer

Location:

Addison, TX Job Code: 297221 Posted:
Apr 14, 2025

Description:

Mastech Digital provides digital and mainstream technology staff as well as Digital Transformation Services for all American Corporations. We are currently seeking a Senior Controls Engineer for our client in the Engineering Solutions domain. We value our professionals, providing comprehensive benefits and the opportunity for growth. This is a Permanent position, and the client is looking for someone to start immediately.

Duration:
Full-time

Location:

Addison, TX

Salary: $130,000-$165,000/Annually

Role:
Senior Controls Engineer

Primary

Skills:

Engineering

Role

Description:

The Senior Controls Engineer must have 10+ years of experience. For this role, you must be a highly skilled and experienced Senior Controls Engineer to join the team.

This role requires expertise in implementing automation solutions using PLC, HMI, SCADA, and DCS/Delta V platforms. As a key member of the team, you will work directly with customers, lead engineers, and ensure the successful design, implementation, and commissioning of automation systems. This role requires strong problem-solving skills, technical proficiency, and the ability to foster customer relationships and secure repeat business.

Major Responsibilities:

* Automation System Design & Implementation:
Lead the design, development, and implementation of innovative automation solutions. This includes developing control system architecture, selecting components, detailing schematic diagrams, programming controllers (PLC, DCS/Delta V), and programming HMI/SCADA systems.

* Programming & System Development:
Implement control systems using programming languages such as Ladder Logic, Sequential Function Chart, Structured Text, and other relevant languages. Knowledge of VBA, .NET, SQL, and Python for HMI/SCADA system development is preferred.

* Networking & Protocols:
Design and implement industrial networking systems to connect control components and instrumentation using protocols such as Ethernet/IP, Prof Net, and Modbus.

* Project Management:
Manage large-scale projects (up to $10M), including developing execution plans, budgets, work breakdown structures, scheduling, time tracking, financial tracking, and reporting. Identify and resolve project issues, manage conflicts, and ensure overall project profitability.

* Leadership & Mentorship:
Serve as a technical lead, guiding engineers and technicians, and providing mentorship to junior staff. You may also act as a Project Manager for smaller projects.

* Customer Interaction & Business Development:
Work closely with customers to identify requirements, develop specifications, and deliver solutions. Secure repeat business by maintaining strong customer relationships.

Minimum Requirements:

Education:

* Bachelor of Science degree in Electrical/Control Engineering, Mechanical Engineering, Chemical Engineering, Computer Science, or equivalent experience.

Experience:

* Over 8 years of experience with automation systems and platforms, including:

* In-depth knowledge of Emerson Delta

V platform

* Experience with PLC-5 to Control Logix conversions

* Expertise in PLC hardware/software platforms such as Rockwell Automation, Siemens, and Modicon

* Strong understanding of HMI/SCADA platforms (e.g., Rockwell Factory Talk, Aveva System Platform, Ignition, Siemens WinCC)

* In-depth knowledge of DCS systems, particularly Emerson DeltaV

* Project management experience; PMP certification is a plus

* Familiarity with Batch/Recipes, OEE, MES, and ERP systems

* Experience with electrical schematics, power distribution, control panels (up to 480

VAC), and NEC standards

* Experience with AutoCAD is preferred

* Proven ability to lead and mentor a team of engineers/technicians

* Professional references from a subordinate, peer, and manager

* Ability to travel up to 25%

Preferred Experience:

* Experience in industries such as Semiconductor, Life Sciences, Building Automation, Food & Beverage, Water Treatment, and general manufacturing.

Physical Demands of the Position:

* Ability to see, perceive colors, hear, speak clearly, and have manual dexterity.

* Ability to drive, lift objects, mount/dismount equipment, and perform pushing/pulling tasks as needed.

Working Environment:

Standard office environment with occasional travel to on-site locations and diverse industrial environments.

Frequent use of computers, phones, and office equipment.

Education:

Bachelor of Science degree in Electrical/Control Engineering, Mechanical Engineering, Chemical Engineering, Computer Science, or equivalent experience

Experience:

Minimum 10+ years of experience

Relocation:
This position will cover relocation expenses

Travel: 25% travel

Local Preferred:
Yes

Note:

Must be able to work on a W2 basis (No C2C)

Recruiter Name:
Devyanshu Pawar

Recruiter Phone:

Benefits:

This is a direct hire position, and the hired applicant will receive our client's benefits package.

Mastech Digital is an Equal Opportunity Employer - All qualified applicants will receive consideration for…