Senior Structural Analysis Engineer

About The Role

We are seeking a Structural Analysis Engineer with Composite background to join our engineering team. This role combines advanced structural analysis with hands‑on knowledge of polymer composite manufacturing and design. The ideal candidate will bridge the gap between theoretical analysis and practical fabrication, ensuring our composite structures are optimized for both performance and manufacturability. Knowledge in high temperature composite material and having a dynamics analysis background is a plus.

We are seeking a Structural Analysis Engineer with Composite background to join our engineering team. This role combines advanced structural analysis with hands‑on knowledge of polymer composite manufacturing and design. The ideal candidate will bridge the gap between theoretical analysis and practical fabrication, ensuring our composite structures are optimized for both performance and manufacturability. Knowledge in high temperature composite material and having a dynamics analysis background is a plus.

• Perform structural analysis of composite components using finite element analysis (FEA) tools (ANSYS, Abaqus, NASTRAN, or similar)
• Knowledge of classical laminate theory and composite hand calculation methods
• Conduct stress analysis, failure prediction, and damage tolerance assessments for composite laminates and structures
• Develop and validate composite layup schedules considering manufacturing constraints and structural requirements
• Support design reviews with analysis driven recommendations on fiber orientation, ply stacking sequences, and material selection
• Collaborate with manufacturing teams to ensure designs are producible and address fabrication challenges
• Perform trade studies comparing composite materials, processes, and configurations
• Support testing programs including correlation of analytical models with test data
• Generate technical reports, analysis documentation, and design justification packages
• Support nonconformances during prototype, development and manufacturing trials
• Interface with customers, suppliers, and cross functional teams on composite structural requirements

• Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or related field
• 5+ years of experience in composite structural analysis
• Proficiency with FEA software (ANSYS, Abaqus, NASTRAN, or equivalent)
• Working knowledge of composite materials (carbon fiber, fiberglass, Kevlar) and manufacturing processes (hand layup, autoclave cure, filament winding, RTM)
• Understanding of composite failure theories (Tsai Wu, Tsai Hill, Hashin, etc.)
• Experience with composite design principles and laminate theory
• Strong analytical and problem solving skills
• Excellent written and verbal communication abilities

• Master's degree in relevant engineering discipline
• 10+ years of experience in composite structural analysis
• Handson experience with composite fabrication or manufacturing engineering
• Knowledge of aerospace or defense industry standards (MILHDBK
  17, NCAMP, CMH
  17)
• Experience with composite design software (Hyper Sizer, ESAComp, Fibersim, or similar)
• Familiarity with test methods (ASTM D3039, D3410, D5528, etc.)
• Background in rocket motor cases, pressure vessels, or aerospace structures
• Knowledge in high temperature composite material systems
• Programming/scripting skills (Python, MATLAB) for analysis automation
• Experience in mechanical dynamics, vibration analysis, shock response, and environmental loading principles.
• Active security clearance or ability to obtain one

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