Sr. Controls Engineer

Overview

Charter Steel is hiring a Senior Controls Engineer at our Fostoria OH location! Join a debt-free company that annually reinvests $100M in Cap Ex!

About Charter Steel:

Charter Steel is a leading American supplier of carbon and alloy steel bar, rod and wire products, and the largest steel coil processor in North America. As a fully integrated steelmaker with locations in Ohio and Wisconsin, Charter Steel offers a full range of grade and size coiled products and vast technical service experience. Charter Steel is a member of the Charter Manufacturing family of companies.

The Senior Controls Engineer is responsible for developing and maintaining systems that support both hardware and software aspects of motion control, SCADA, and automation projects. This role will collaborate closely with the maintenance and operations teams to enhance safety protocols, minimize downtime, and drive business advancement through modernization and digitization initiatives.

• Location:
  
  Fostoria OH
• Schedule:
  
  First shift with off-shift calls (average 3-4 per quarter)
• Travel:
  Up to 10%
• Relocation:
  Relocation benefits within the US available.
• Applicants must be authorized to work for any employer in the U.S. Charter Manufacturing is unable to sponsor for employment visas at this time.

• Solve complex control engineering challenges and program using IEC 61131-3 languages within Rockwell Automation and Siemens toolsets.
• Provide 24/7 support for businesses and manage multiple projects simultaneously.
• Collaborate with maintenance and operations teams to fix root-cause issues, reduce downtime, and improve safety.
• Design, select, manage, program, and commission automation equipment to enhance existing systems, including PLC programming and interfacing with HMI, MES, and SQL database systems.
• Enable internal and external partners to understand design standards, implementation strategies, and best practices, while maintaining proper documentation.
• Identify opportunities to increase safety, reduce costs, increase efficiency, and improve quality.
• Mentor and train others to improve safety, lower downtime, and expand off-hour support resources.

• Bachelor’s Degree in STEM (Science, Technology, Engineering or Math) or commensurate experience.
• Five plus years of professional experience with automation and control systems design.
• High level of proficiency working with PLC Hardware, PLC programming, automation controls, and Control Systems
• Ability to contribute on large scale projects.
• Knowledge of Electrical Standards (NFPA
  79, National Electric code, UL508A).
• Knowledge of Safety standards (ANSI B11/RIA 15, OSHA).
• Good working knowledge of CAD for updating and creating electrical drawings.
• Applicable knowledge of HMI and programming languages.
• Availability for on-call rotation 2-4x per quarter.

• Eight plus years of professional experience with automation and control systems design.
• Experience with multiple PLC languages.
• Experience in Power Systems and Power Electronics.
• Proficiency programming and tuning variable frequency drives
• Heavy Industrial or similar industrial experience.
• Experience in fast-paced iterative design and manufacturing environments
• Knowledge of Industrial Ethernet networks, Wireless Networks, and field bus networking.
• Experience with motion control systems consisting of motors, drives, and encoders.
• Knowledge of cyber-security protocols and methods to ensure systems are secure and protected.