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Tooling Design Engineer

Job in Letchers, Calhoun County, Alabama, USA
Listing for: Tyler Union
Full Time position
Listed on 2026-09-03
Job specializations:
  • Engineering
    Manufacturing Engineer, Quality Engineering, Process Engineer, Mechanical Engineer
Salary/Wage Range or Industry Benchmark: 70000 - 110000 USD Yearly USD 70000.00 110000.00 YEAR
Job Description & How to Apply Below
Position: Tyler Union- Tooling Design Engineer
Location: Letchers

Company Description

Tyler Union, a division of McWane, Inc., is the nation's leading manufacturer of Ductile Iron Waterworks Fittings and Appurtenances has an immediate opening for a Tooling Design Engineer.

The Tooling Design Engineer is responsible for design, development, and optimization of foundry tooling (patterns, core boxes and material handling devices) used in the manufacture of ductile iron waterworks products. This position provides technical guidance for tooling design, gating development, casting process optimization, and tooling-related capital projects. Designs will consider all stages of the production process from the manufacturing of the tooling itself to the coating of the parts.

The Tooling Design Engineer collaborates closely with Product Engineering, Operations, Foundry, Quality, Pattern Shop, Maintenance, and external tooling suppliers to ensure safe, cost-effective, and high-quality production of castings.

This role ensures safe operations, consistent product quality, efficient workflow, and alignment with company standards and The McWane Way principles.

This is a salaried position, with bonus potential, and an excellent benefits package.

  • health insurance
  • life insurance
  • dental insurance
  • vision insurance
  • short-term disability
  • long-term disability
  • vacation
  • holiday pay
  • 401(k)

All candidates offered employment must submit to a drug screen, physical, and background check.

Job Description General Duties and Responsibilities
  • Promote and uphold The McWane Way principles, values, and behaviors.
  • Adhere to safety protocols outline each facility's Safety Management Program.
  • Assist managers and supervisors in maintaining a safe and healthy work environment.
  • Wear appropriate personal protective equipment (PPE).
  • Follow ergonomic and safe lifting techniques.
  • Perform daily equipment inspections and report any issues.
Job

Specific Duties and Responsibilities (Other duties may be assigned.)
  • Operational
  • .
    • Review and validate product specifications to engineer comprehensive 3D models for manufacturing tooling (patterns and core boxes) and specialized material handling systems that align with product and safety guidelines.
    • Design and engineer foundry tooling for both horizontally and vertically pared molding machines, including the development of Hot or Cold box core systems for Laempe or Shell Core Machines.
    • Run Solidification/Flow analysis Simulation (Novacast or Magmasoft) to optimize gating and risering to insure high casting quality while maintaining the best possible yields.
    • Lead Sand Core Making Simulations (Airflow, Compaction, Venting) working with external partners.
    • Coordinate with department heads to schedule sample runs, track samples through to completion, and make corrective actions as needed.
    • Requisition and coordination of all tooling builds, to include procurement of tooling quotes from approved vendors.
    • Maintain a Request for Quotations log of all competitive quotes.
    • Where required, initiate Authorizations for Equipment and Purchase Requests for approvals.
    • Review/Approve final tooling inspection reports.
    • Manage all aspects of tooling revisions.
    • Update revisions as needed.
    • Log Engineering Change Notice files.
    • Distribute to all effected departments.
    • Coordinate with corporate engineering support for related projects and services.
    • Perform other duties as assigned by Product Engineering Manager.
    • Work closely with Design, Process Engineering, Manufacturing, Quality, Maintenance, Pattern Shop, and Production teams to establish corrective and preventive actions for tooling and casting-related issues.
    • Coordinate projects and technical initiatives with corporate engineering resources and external suppliers.
    • Ensure all activities comply with company safety standards and regulatory requirements.
    • Promote a proactive safety culture across the plant.
Qualifications

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.

Education and/or Experience
  • Bachelor's degree in…
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