Process Safety Engineer
Listed on 2026-07-25
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Engineering
Process Engineer, Manufacturing Engineer, Quality Engineering, Chemical Engineering
Interested in joining a winning team? A team whose employees are empowered to make a difference?
Company:
Olefins and Polymers USA LLC
Job title
Process Safety Engineer
Grade
34/35
Offer Range
$105, (commensurate with experience)
Location
CBW - (Hybrid)
INEOS Olefins and Polymers (O&P) USA is a part of the INEOS group of companies. INEOS Group Limited is one of the world’s largest chemicals company with ~$60 billion of sales per annum, 16,000 employees and 68+ sites worldwide.
The O&P USA business includes the product lines Ethylene, Propylene, Butadiene, Polypropylene and Polyethylene. Manufacturing sites include Chocolate Bayou Works (Alvin, TX), Battleground Manufacturing Complex (LA Porte, TX), and Carson, (Carson, CA), with a division office in League City, TX.
How the job fits InThe Chocolate Bayou Site Process Safety Engineer delivers and supports the organization in the areas of OSHA “Process Safety Management” (PSM) and EPA “Risk Management Program” (RMP) compliance, integrity management and risk management through the implementation, sustainability and/or enhancement of site practices and/or corporate systems to ensure that INEOS O&P USA protects people (both internal and external to facilities), environment, business and assets against the consequences of unexpected integrity-related incidents.
TheMain Purpose of the Role
The Chocolate Bayou Site Process Safety Engineer will assist in Process Safety and Integrity Management (PSIM) performance by influencing, facilitating, providing guidance, mentorship and leadership to move the organization to the next level of performance in the areas of OSHA , EPA RMP 40 CFR 68 while driving delivery of INEOS 20 Principles and INEOS Global Guidance Notes (IGGN). The Chocolate Bayou Site Process Safety Engineer position is based at the Chocolate Bayou facility.
The successful candidate is also expected to be available to support other INEOS O&P USA facilities.
Establish practices to ensure continuous improvement in compliance with OSHA Process Safety Management (PSM) and EPA Risk Management Program (RMP) regulations
- Lead the development, implementation, review and sustainability of site policies and technical guidelines associated with PSM and RMP elements (e.g., Process Hazard Analysis, Management of Change, Contractor Management, Mechanical Integrity, Process Safety Information etc.) to deliver compliance at the Chocolate Bayou site.
- Lead, coordinate execution, oversee, and support the timely completion, management reviews, issuance of report and assignment of action items from PSM-RMP Compliance Audits.
- Lead, coordinate, and maintain with the support of Chocolate Bayou site groups evaluation, regulatory reporting and timely submittal of updates of EPA RMP 40 CFR 68 program.
- Share best practices and lessons learned with other INEOS O&P USA facilities to enable consistent implementation of programs.
- Track, monitor and report to Chocolate Bayou site leader’s effectiveness of PSM/RMP Programs through Key Performance Indicators (KPI).
Provide oversight, facilitates studies and supports timely and consistent execution of Process Hazard Analysis (PHA) and Layer of Protection Analysis (LOPA) studies
- Ensure PHA-LOPAs are resourced, initiated and completed within the mandated time frames, and executed according to company policies.
- Train and mentor personnel in the methodologies, tools and practices used to conduct PHAs and LOPAs.
- Work with PSIM Advisor to develop schedule and define resources to conduct PHAs/LOPAs and other compliance driven activities within O&P sites.
- Ensure efficient and consistent delivery of PHA/LOPAs by working with PSIM Advisor and SIS Engineering Authority.
- Facilitate PHAs and LOPAs (e.g. Compliance, Capital Projects or Growth Projects) in order to support area workloads and compliance deliverables.
- Identify, assess, and communicate enhancement to risk evaluation methodologies and tools for conducting PHAs and LOPAs.
- Shares responsibility with PSIM Advisor to conduct periodic audits of the PHA/LOPA studies, worksheets and reports led by PSIM Engineers and/or third party facilitators to assure consistency with…
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