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Power Electronics Reliability Engineer

Job in Appleton, Outagamie County, Wisconsin, 54914, USA
Listing for: Pentangle Tech Services | P5 Group
Full Time position
Listed on 2026-07-14
Job specializations:
  • Engineering
    Electronics Engineer, Test Engineer, Electrical Engineering, Systems Engineer
Salary/Wage Range or Industry Benchmark: 100000 - 160000 USD Yearly USD 100000.00 160000.00 YEAR
Job Description & How to Apply Below

The Client is looking for a Power Electronics Reliability Engineer with hands‑on experience performing DFMEA and MTBF analysis on power electronics products
. This is much more of a reliability‑focused role than a traditional validation or test engineering position. 5+ years of experience. Needs demonstrated power electronics experience not HIL or software test.

Key Requirements:
  • Experience leading or performing DFMEA (Design Failure Mode & Effects Analysis) on power electronics products.
  • Experience developing MTBF/MTTF reliability calculations and models
    .
  • Ability to review power electronics designs and identify potential failure modes and downstream impacts.
  • Strong understanding of power electronic components including:
    • IGBTs
    • Capacitors
    • Resistors
  • Ability to analyze what happens when components fail (shorts, opens, over‑current, over‑voltage, thermal events, noise susceptibility, etc.).
  • Comfortable reviewing schematics, component datasheets, and stress/derating conditions to identify reliability risks before product release.
Examples of the Type of Experience Needed:
  • Determining what happens if a SiC MOSFET or IGBT shorts and understanding the impact on downstream components.
  • Identifying scenarios where excessive current through a resistor could create a thermal or fire risk.
  • Evaluating capacitor voltage stress, electrical noise susceptibility, and other reliability concerns.
  • Using DFMEA findings to drive design improvements and validation testing.
Additional Experience Desired:
  • Power conversion products such as drives, inverters, DC/DC converters, motor controls, or similar power electronics systems.
  • Reliability testing, validation, root cause analysis, and field failure investigations.
  • Experience with standards‑based reliability methods (MIL-HDBK-217, Telcordia, Physics-of-Failure, etc.).
Target Candidate:

Someone who has spent years performing DFMEA and MTBF analysis on power electronics hardware and can quickly identify failure mechanisms, component stress issues, and reliability risks within a design.

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