Mechanical Systems Engineer

Mechanical Systems Engineer – High-Speed Automation & Manufacturing Job Summary

We are seeking a highly motivated Mechanical Systems Engineer to support the design, development, and optimization of high-speed automated manufacturing systems. This role will focus on improving equipment performance, supporting advanced automation technologies, and driving continuous improvement in a fast-paced production environment.

• Design, develop, and support high-speed automated assembly systems with throughput rates up to 360 parts per minute
• Troubleshoot and optimize automation equipment to ensure maximum uptime, efficiency, and quality
• Support equipment upgrades, retrofits, and new capital installations
• Collaborate with controls engineers, integrators, and maintenance teams on system improvements

• Support automated material handling systems including robotics, AMRs (Autonomous Mobile Robots), AGVs (Automated Guided Vehicles), and conveyor systems
• Improve systems for movement, storage, and retrieval of totes, pallets, and components
• Identify opportunities to enhance system flow, reduce bottlenecks, and improve throughput

• Support and optimize high-speed vision inspection systems used for part quality verification
• Work with quality and controls teams to maintain and improve inspection accuracy and reliability
• Assist in root cause analysis for defects identified through automated inspection systems

• Provide hands-on engineering support to production operations
• Lead and participate in continuous improvement initiatives using:
  • Lean Manufacturing principles
  • Six Sigma methodologies
  • PDCA (Plan-Do-Check-Act)
  • RCA (Root Cause Analysis)
• Analyze process data to identify trends and drive improvements in safety, quality, and productivity

• Work closely with Manufacturing, Quality, Supply Chain, and Maintenance teams
• Support supplier interactions, equipment vendors, and system integrators
• Participate in design reviews, project planning, and technical problem‑solving

• Bachelor’s degree in Mechanical Engineering or related field
• 5 years minimum experience with automated manufacturing systems and equipment
• Knowledge of mechanical design, materials, and industrial systems
• Ability to troubleshoot complex mechanical and automation-related issues
• Strong analytical and problem‑solving skills
• Excellent communication and teamwork abilities

• Experience supporting high-speed automation environments (300+ parts per minute preferred)
• Medical device manufacturing experience strongly preferred
• Experience with:
• Robotics and automated material handling systems (AMR, AGV, conveyors)
• High-speed vision inspection systems
• Proficiency in Lean and Six Sigma tools and methodologies
• Familiarity with PLC-controlled systems and automated equipment integration
• Knowledge of GD&T and design for manufacturability (DFM)

• Continuous improvement mindset with data-driven decision making
• Strong troubleshooting and root cause analysis capabilities
• Ability to work in fast-paced, high-volume manufacturing environments
• Hands‑on, results-oriented approach
• Collaboration and cross-functional leadership

• Combination of office and hands-on manufacturing floor support
• Exposure to high-speed automated equipment and production systems
• Occasional travel for equipment installation, vendors, or system validation

• Reports to:
  
  Engineering Manager
• Works closely with:
  Manufacturing, Quality, Maintenance, Automation/Controls, and Supply Chain