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CAE Safety Engineer
Job in
Auburn Hills, Oakland County, Michigan, 48326, USA
Listed on 2026-06-15
Listing for:
Stellanti
Full Time
position Listed on 2026-06-15
Job specializations:
-
Engineering
Systems Engineer
Job Description & How to Apply Below
The Vehicle CAE Safety Engineer is responsible for developing and optimizing vehicle crash safety performance using advanced computer-aided engineering (CAE) tools. This role supports regulatory and third-party crash worthiness assessments and contributes to the design and validation of occupant protection systems.
Key Responsibilities- Build and update full vehicle crash finite element models using ANSA and PRIMER
. - Perform structural and occupant safety analysis using LS-Dyna to evaluate crash worthiness for various Regulatory and third party standards.
- Develop and tune restraint components such as airbags, seat belts, and steering columns.
- Use simulation results to propose design solutions and structural enablers for ICE, BEV and hybrid vehicle variants.
- Correlate CAE performance with physical test results and document best practices for future development.
- Communicate analysis results and countermeasures to cross-functional engineering teams.
- Support model debugging, root cause analysis, and resolution of performance issues.
- Minimum of a Bachelor’s degree in Mechanical Engineering or related field.
- Minimum of 5 years of experience in CAE safety analysis.
- Proficiency in ANSA
, LS-Dyna
. - Strong understanding of non-linear analytical tools and crash safety development.
- Master’s degree in Engineering.
- Experience with occupant safety systems and restraint tuning.
- Experience in model-to-test correlation and physical testing support.
- Familiarity with Stellantis vehicle platforms and safety protocols.
- Knowledge of Hypergraph
, CATIA/NX
, and advanced simulation techniques.
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