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CAE Safety Engineer

Job in Auburn Hills, Oakland County, Michigan, 48326, USA
Listing for: Stellanti
Full Time position
Listed on 2026-06-15
Job specializations:
  • Engineering
    Systems Engineer
Salary/Wage Range or Industry Benchmark: 80000 - 100000 USD Yearly USD 80000.00 100000.00 YEAR
Job Description & How to Apply Below

The Vehicle CAE Safety Engineer is responsible for developing and optimizing vehicle crash safety performance using advanced computer-aided engineering (CAE) tools. This role supports regulatory and third-party crash worthiness assessments and contributes to the design and validation of occupant protection systems.

Key Responsibilities
  • Build and update full vehicle crash finite element models using ANSA and PRIMER
    .
  • Perform structural and occupant safety analysis using LS-Dyna to evaluate crash worthiness for various Regulatory and third party standards.
  • Develop and tune restraint components such as airbags, seat belts, and steering columns.
  • Use simulation results to propose design solutions and structural enablers for ICE, BEV and hybrid vehicle variants.
  • Correlate CAE performance with physical test results and document best practices for future development.
  • Communicate analysis results and countermeasures to cross-functional engineering teams.
  • Support model debugging, root cause analysis, and resolution of performance issues.
Basic Qualifications
  • Minimum of a Bachelor’s degree in Mechanical Engineering or related field.
  • Minimum of 5 years of experience in CAE safety analysis.
  • Proficiency in ANSA
    , LS-Dyna
    .
  • Strong understanding of non-linear analytical tools and crash safety development.
Preferred Qualifications
  • Master’s degree in Engineering.
  • Experience with occupant safety systems and restraint tuning.
  • Experience in model-to-test correlation and physical testing support.
  • Familiarity with Stellantis vehicle platforms and safety protocols.
  • Knowledge of Hypergraph
    , CATIA/NX
    , and advanced simulation techniques.
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