Mechanical Staff Engineer

Mechanical Staff Engineer

Borg Warner PDS (USA) Inc. seeks a Mechanical Staff Engineer based out of our office at 3800 Automation Ave, Auburn Hills, MI 48326. This is a hybrid position. The employee will work both from home and from the office. The employee must live within a reasonable commuting distance of the office address. No travel is required.

• Mechanical design of Hybrid/Electric Onboard Charger and DC/DC Converter systems.
• Design mechanical components in compliance with the Borg Warner Lessons Learned and Best Practices.
• Design product and components to meet customer specifications.
• Design connectors and bus bars for power electronics including PCB interconnects.
• Design liquid cooling heat sink for power electronics.
• Perform mechanical analysis and verification for vibration, thermal shock, IPK ratings, thermal performance, GD&T tolerance stack up, and DFMEA.
• Work with manufacturing to ensure design for manufacturing (DFM).
• Work with electrical engineering team to define and package PCBs, transformers, and other components.
• Work with CAE engineer to draft and update 2D drawings and 3D models.
• Work with component suppliers to ensure components meet design requirements.
• Knowledge of thermal management for power electronics.
• Document design as needed and required.
• Develop and interface with supply base in support of program needs and purchasing initiatives.
• Follow a structured problem‑solving approach to resolve issues.

• Bachelor’s degree in Electrical Engineering, Mechanical Engineering, or Automotive Engineering and 60 months of experience in the job offered or other related mechanical hardware design position.
• Experience with automotive environmental and durability requirements.
• Experience with mechanical design / analysis for automotive-based power electronics.
• Experience using CAD applications, including NX.
• Experience with analysis tools.

40 hours per week.