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Lead Gear Engineer

Job in Auburn Hills, Oakland County, Michigan, 48326, USA
Listing for: Qualified Staffing
Full Time position
Listed on 2026-08-05
Job specializations:
  • Manufacturing / Production
    Manufacturing Engineer, Quality Engineering
  • Engineering
    Manufacturing Engineer, Quality Engineering
Job Description & How to Apply Below

Lead Gear Engineer

QPT is partnering with a client to identify an experienced Lead Gear Engineer to strengthen their gear-manufacturing operations. This role focuses on improving quality, minimizing scrap, supporting scheduling needs, and driving process enhancements. The position also plays a key role in developing and mentoring team members to ensure consistent, high-level performance across all gear-related projects.

Key Responsibilities:
  • Program, optimize, and troubleshoot Oerlikon G-Series and Kapp Niles VX-Series gear grinding equipment
  • Support development of hypoid and spiral bevel gears using KIMoS
  • Program and troubleshoot Klingelnberg P-Series inspection machines
  • Prepare documentation and complete PPAP activity for new or revised gear products
  • Oversee roll-testing setup, programming, and problem solving
  • Support programming and troubleshooting for shaping operations
  • Create or update PFMEAs and DFMEAs
  • Use KISSsoft and KIMoS to evaluate and refine gear designs
  • Develop clear setup sheets, work instructions, and process documentation for all gear-manufacturing steps
  • Review distortion trends and recommend machining allowances before/after heat treatment
  • Mentor cell specialists and engineering staff on gear-manufacturing best practices
  • Perform routine machine care and ensure equipment is kept in good working order
  • Maintain a clean, organized work area aligned with manufacturing standards
  • Help ensure steady material and part flow throughout the manufacturing cell
  • Follow all safety protocols
  • Support training and skill development efforts for manufacturing team members
  • Contribute to quality, scrap-reduction, and throughput-improvement goals
Qualifications:
  • Bachelor’s degree in Mechanical, Industrial, or Manufacturing Engineering
  • At least 10 years of hands-on experience in gear design and production
  • Proficiency with:
    • Oerlikon G-Series gear grinders
    • Kapp Niles VX-Series gear grinders
    • Klingelnberg P-Series inspection systems
    • Gear shaping, hobbing, and skiving
    • Bevel and spur gear roll-testing equipment (Gleason preferred)
    • KIMoS and KISSsoft for gear modeling and analysis
  • Strong background in PFMEA/DFMEA development
  • Experience working with carburized or nitrided steels and post-heat-treat processes
  • Ability to meet physical requirements (lifting, pushing/pulling, grip strength, overhead reach)
  • Must be a U.S. citizen
  • Ability to obtain a U.S. Government Security Clearance if required
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