Process Engineer​/Continuous Improvement Engineer

Thermal Ceramics Process / Ci Engineer

Morgan Advanced Materials is a business rich in history and innovation. Founded in the UK in 1856, we have grown into a global organization with 70 sites in 18 countries. Our model to serve our customers where they need us has led to a diversified product range using our unparalleled expertise in ceramic and carbon materials, which we exploit to solve difficult problems for our customers across a diverse range of markets.

We are a purpose driven organization. Our purpose is to use advanced materials to make the world more sustainable and to improve the quality of life. We deliver on that purpose through the products that we make, and the way that we make them.

The Thermal Ceramics division designs, manufactures and installs a broad range of thermal insulation products that significantly reduce energy consumption and emissions in a variety of high temperature processing applications. Our product offering is extensive and covers application needs from Industrial to Commercial markets.

Key Figures:
Revenue £1,100.7m (2024), ~8,000 employees, manufacturing in 20+ countries, and a global customer portfolio. A UK PLC with head office located in Windsor, Berkshire UK. Listed on London Stock Exchange;
Member of the FTSE 250 Index.

Position Summary

The Process / CI Engineer is a key member of the engineering team, with responsibility to develop, implement, and manage the manufacturing processes, methods, and equipment designed to ensure continuous production of materials that meet or exceed our customers' expectations. The role requires a 'hands on' individual who can balance the theoretical with the practical aspects of the job, coupled with the interpersonal skills to drive through improvements.

This position will also partner with manufacturing to contribute to continuous improvement activities and initiatives.

Job Functions

• Spend significant time in the plant learning the metrics, the processes, and the key levers.
• Establish strong working relationships with production management and equipment operators. Become the subject matter expert and a key technical resource.
• Gather data from process parameters and interpret (from a statistical approach) to determine their relationships with the KPI metrics.
• Conduct Root Cause Analysis exercises to identify failure points and establish corrective actions.
• Establish strong working relationships with maintenance team to identify critical equipment and opportunities for improved reliability and performance.
• Support the production team in establishing standard work (tooling, documentation, etc) for processes. Support the training and adherence to standard work.
• As applicable, execute improvement projects and measure impact. When additional engineering resources are required, provide support as needed.
• Prepare detailed estimates for assigned projects and coordinate work to meet project completion dates, technical specifications, and budget parameters.
• Assist in the training of production operators on new processes, tooling, and machinery.
• Track progress of projects and process improvements completed and maintain records. Track and maintain all project cost savings and report to business partners.
• Maintain liaison with the appropriate sectors – Marketing, Production, Maintenance, R&D, Quality, and EH&S – on all assigned projects.
• Lead continuous improvement initiatives using Lean, Six Sigma, and root-cause analysis methodologies to reduce waste, improve process efficiency, and increase overall operational performance.
• Analyze production and business process data to identify improvement opportunities, develop corrective actions, and implement sustainable solutions that drive measurable results.
• Collaborate with cross-functional teams to standardize processes, optimize workflows, and support a culture of continuous improvement through training, coaching, and performance monitoring.
• Perform other duties as assigned.

Education and Experience

• Bachelor of Science Degree in Engineering from an accredited institution (Ceramic, Chemical, Civil, Electrical, Mechanical)
• Minimum (1) one year of experience in manufacturing or…