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Senior Manufacturing Process Engineer
Job in
Aurora, Kane County, Illinois, 60505, USA
Listed on 2026-02-19
Listing for:
Addison Group
Full Time
position Listed on 2026-02-19
Job specializations:
-
Engineering
Process Engineer, Manufacturing Engineer
Job Description & How to Apply Below
They are seeking a Senior Process Engineer with a strong background in automation and manufacturing process improvement to support large-scale operational initiatives across production and distribution environments.
About the RoleThis position will lead automation and process engineering initiatives from concept through full production ramp-up. The Senior Process Engineer will identify automation opportunities, develop ROI justifications, partner with vendors, and oversee implementation, validation, and commissioning.
You will collaborate cross-functionally with operations, engineering, IT, and external partners to improve efficiency, quality, safety, and scalability across multiple sites.
Key Responsibilities Process Engineering & Continuous Improvement- Identify bottlenecks, waste, and inefficiencies using Lean, Six Sigma, and data-driven methodologies
- Lead initiatives to improve yield, cycle time, reliability, and throughput
- Conduct root cause analysis (RCA) and implement corrective actions
- Develop and standardize process documentation and best practices
- Support process validation and change management in regulated environments
- Participate in Kaizen and continuous improvement events
- Design and implement automated systems (conveyors, robotics, AS/RS, material handling, packaging automation)
- Integrate control systems such as PLCs, SCADA, WMS, and ERP platforms
- Partner with vendors and IT for seamless equipment/software integration
- Lead proof‑of‑concept trials, DOE, prototyping, commissioning, FAT/SAT
- Develop automation playbooks and support deployment across multiple sites
- Optimize plant and warehouse layouts (AutoCAD or similar tools)
- Conduct time, motion, and space studies
- Ensure compliance with safety and ergonomic standards
- Lead engineering projects including scope, budgets, timelines, and vendor coordination
- Deliver initiatives on time and within scope
Position Requirements
10+ Years
work experience
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