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Senior Manufacturing Process Engineer

Job in Aurora, Kane County, Illinois, 60505, USA
Listing for: Addison Group
Full Time position
Listed on 2026-02-19
Job specializations:
  • Engineering
    Process Engineer, Manufacturing Engineer
Salary/Wage Range or Industry Benchmark: 100000 - 125000 USD Yearly USD 100000.00 125000.00 YEAR
Job Description & How to Apply Below

They are seeking a Senior Process Engineer with a strong background in automation and manufacturing process improvement to support large-scale operational initiatives across production and distribution environments.

About the Role

This position will lead automation and process engineering initiatives from concept through full production ramp-up. The Senior Process Engineer will identify automation opportunities, develop ROI justifications, partner with vendors, and oversee implementation, validation, and commissioning.

You will collaborate cross-functionally with operations, engineering, IT, and external partners to improve efficiency, quality, safety, and scalability across multiple sites.

Key Responsibilities Process Engineering & Continuous Improvement
  • Identify bottlenecks, waste, and inefficiencies using Lean, Six Sigma, and data-driven methodologies
  • Lead initiatives to improve yield, cycle time, reliability, and throughput
  • Conduct root cause analysis (RCA) and implement corrective actions
  • Develop and standardize process documentation and best practices
  • Support process validation and change management in regulated environments
  • Participate in Kaizen and continuous improvement events
Automation & Process Development
  • Design and implement automated systems (conveyors, robotics, AS/RS, material handling, packaging automation)
  • Integrate control systems such as PLCs, SCADA, WMS, and ERP platforms
  • Partner with vendors and IT for seamless equipment/software integration
  • Lead proof‑of‑concept trials, DOE, prototyping, commissioning, FAT/SAT
  • Develop automation playbooks and support deployment across multiple sites
Plant Layout & Project Management
  • Optimize plant and warehouse layouts (AutoCAD or similar tools)
  • Conduct time, motion, and space studies
  • Ensure compliance with safety and ergonomic standards
  • Lead engineering projects including scope, budgets, timelines, and vendor coordination
  • Deliver initiatives on time and within scope
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Position Requirements
10+ Years work experience
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