Senior Controls Engineer

• Location:
  
  United States of America - Illinois

Redzone, the Connected Workforce business unit within QAD | Redzone, helps manufacturers make more products for less while greatly improving the employee experience. While there is a lot of hype around digital transformation, the factory of the future, and Industry 4.0, the focus has been on the equipment and technology – not the people. At Redzone, we are all about the people, what we call “the connected workforce.”

We make frontline teams more engaged and more productive so their lives improve while contributing to positive business outcomes. We do this by combining exceptional software and world‑class coaching, giving our customers an average productivity increase of 26% in 90 days. Redzone brings together Production, Maintenance, and Quality teams, improving the communications between those teams to resolve issues and increase output.

Decision‑making happens on the shop floor by the people doing the work, in real time, for immediate impact and a better overall employee experience.

With an AI‑powered platform, nearly 2000 plants and over 500,000 users, Redzone is changing the way people work – one plant at a time.

Under the leadership of the SVP of Product and Solutions, the Senior Controls Engineer is responsible for developing and supporting customer data capture from new and existing operational technology (OT) networks as well as integrating needs for a variety of manufacturing suiters, ERP, QA and similar systems. The Senior Controls Engineer will work directly with prospective and existing customers to accurately scope technological solutions aimed to deliver seamless communications between systems per individual project requirements.

This position is full time, exempt, remote, with travel expectation of up to 60% of the time.

• Influence prospective customers in the pre‑sale process to share understanding of the current technology the client has in place, detailed knowledge of Redzone, and effective communication of how to effectively bridge perceived gaps.
• Deliver accurate project scopes in terms of hardware and person‑hour cost, accurate and timely execution of individual scope of work, and customer satisfaction as measured by after‑action scope reviews.
• Support the pre‑sales process with on‑site technology assessments including production of automation maps, mapping of existing information flows, system hierarchies and interface points and associated cost estimates.
• Develop Customer/Prospect Automation Scope.
• Hand off the Solution project to the project manager, ensuring they fully understand the architecture and are aligned on strategy and vision for how to move forward with client/prospect.
• Partner with Sales, Support, and IT Teams to answer questions and prepare the Technical RFP.
• Effectively communicate proposed solutions ensuring feasibility and confidence in the deployment of the identified solution(s).
• Implement system interface solutions within scope of responsibility as defined above in accordance with internal project‑management timelines.
• Work with existing platform and integration personnel to accomplish internal project‑management tasks.
• Set and document standards to build library of knowledge for known solutions. Develop and support best practices to simplify future workflows and ensure effective communication to customers where appropriate.
• Other duties as assigned.

• Industrial Control Systems: SCADA, PLCs, and microcontrollers
• Signals & Instrumentation: sensors and electrical systems (AC/DC)
• OT Networking & Infrastructure: OPC UA, MQTT, networking, VMs, servers
• Enterprise Integration: ERP/MES integrations (APIs, middleware, data flows)
• Expert communication skills, business acumen, and a problem‑solving mindset are required to influence technical and operations executives.
• Knowledge and the ability to learn computer‑based software are required to perform successfully in this position.
• Strong use of Microsoft suite of software (ie. Excel, PowerPoint, Teams, Word, Office).
• Ability to influence at all levels of an organization and possess sound judgment and excellent assessment…