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Senior Direct Engineer

Job in Aurora, Portage County, Ohio, 44202, USA
Listing for: LayerZero Power Systems
Full Time position
Listed on 2026-09-02
Job specializations:
  • Engineering
    Electrical Engineering, Systems Engineer
Salary/Wage Range or Industry Benchmark: 150000 - 190000 USD Yearly USD 150000.00 190000.00 YEAR
Job Description & How to Apply Below
Position: Senior Direct Current Engineer

About us

Layer Zero Power Systems LLC. is a globally recognized leader in providing state-of-the-art power distribution solutions for critical industries. With a strong focus on reliability, innovation, and customer satisfaction, we deliver advanced power systems products that ensure uninterrupted and dependable power supply in mission-critical environments. Our customer base is comprised of companies in the data center (our main focus), financial, computer service provision, and semiconductor manufacturing sectors Layer Zero Power Systems is on a trajectory of sustained growth, with a loyal customer base of existing Fortune 100 customers and an expanding portfolio of new customers.

Description

Layer Zero Power Systems LLC. is a globally recognized leader in providing state-of-the-art power distribution solutions for critical industries. With a strong focus on reliability, innovation, and customer satisfaction, we deliver advanced power systems products that ensure uninterrupted and dependable power supply in mission-critical environments. Our customer base is comprised of companies in the data center (our main focus), financial, computer service provision, and semiconductor manufacturing sectors Layer Zero Power Systems is on a trajectory of sustained growth, with a loyal customer base of existing Fortune 100 customers and an expanding portfolio of new customers.

A senior individual-contributor engineering role that designs, builds, and validates direct current power-distribution hardware for AI and high-density data centers, reporting to the Director - High Power Solutions - R&D.

Owns detailed design and lab validation of DC power blocks, DC switch gear and protection, bus distribution, and the rack power-shelf interface - turning architecture direction into tested, manufacturable hardware.

Key R&D Responsibilities
  • Execute detailed design of 800 VDC (±400 VDC) central power blocks and DC distribution, scalable toward 1500 VDC.
  • Design and simulate AC/DC and DC/DC conversion stages using silicon carbide (SiC) and gallium nitride (GaN) devices for high density and efficiency.
  • Develop DC switch gear, solid-state and hybrid breakers, fusing, and selective-coordination schemes.
  • Perform DC fault-current, short-circuit, arc-flash, and insulation-coordination analysis.
  • Engineer downstream distribution - DC busway, PDU, RPP/RDP panel boards, and HVDC connectors to the rack DC-DC power shelf.
  • Build, instrument, and test prototypes in the R&D lab - thermal, load, transient, and life-cycle testing.
  • Integrate metering, controls, and telemetry with DCIM/SCADA; support ESS/BBU ride-through integration.
  • Produce schematics, BOMs, test plans, and documentation; support UL/CSA/ETL certification, DVT, and manufacturing hand-off.
  • Design to OCP, NEMA, IEEE, IEC 62443, UL 1778/2367 and NEC requirements; contribute to development partnerships (ORNL, etc.).
Requirements

Required Qualifications
  • Bachelor's in electrical engineering, power-electronics emphasis (MS preferred).
  • 8+ years designing DC or power-electronics systems for critical infrastructure.
  • Depth in LVDC/HVDC distribution, converter topologies, and DC protection and coordination.
  • Hands-on silicon carbide (SiC) and gallium nitride (GaN) converter design, magnetics, and thermal management.
  • Simulation fluency - PLECS, Simulink/MATLAB, SPICE, and CFD thermal modeling or equal.
  • Lab-forward: prototype build-up, power-analyzer and scope work, and test-plan authorship.
Preferred
  • Data center power experience (PDU, STS, RPP, busway) at 30 kW-1 MW racks.
  • UL/CSA/ETL certification testing and IEC 62443 security familiarity.
  • ESS/BBU integration, DCIM/SCADA telemetry, and firmware/controls collaboration.
  • Skid and eHouse or other prefabricated power-module delivery experience.
  • Solid-state power converters and systems - solid-state transformers, solid-state and hybrid DC breakers, and rectifier/inverter power blocks, including their controls, switching and gate-drive design.
Why Join Us? Our Benefits Make a Difference.

We believe great employees deserve great benefits designed to support health, financial well-being, professional growth, and family needs. Most of our core benefits are provided at no cost, reflecting our commitment to investing in the well-being of our team.

  • $0-cost Dental Insurance
  • $0-cost Vision Insurance
  • $0-cost Short-Term & Long-Term Disability Insurance
  • $0-cost Life Insurance with additional buy up options
  • Medical Plan Choices, including one no-cost medical option plus two additional buy-up plan options
  • $0-cost Employee Assistance Program offering confidential counseling and support services
  • Employer Health Savings Account Contributions to help offset health expenses
  • Retirement Plan Options with generous employer matching contribution
  • Paid Parental Leave to support your growing family
Why You Will Love Working With Us
  • Impact:
    Develop your skills and expertise in a rapidly growing industry, with your work directly influencing the success of mission-critical projects.
  • Innovation:
    Immerse yourself in an…
Position Requirements
10+ Years work experience
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