Filler Operator - Bottling Manufacturing

Job Title: Filler Operator/Production

Department: Production

Reports To:
Production Manager

FLSA Status: Non-Exempt

Approved By: M. Pyles

Revision Date:
07/22/2026

The Filler Machine Operator is responsible for the safe and efficient operation of automated beverage filling equipment to ensure products meet Crystal Geyser Water Company's quality, food safety, and production standards.

This position monitors filling equipment performance, performs routine operational adjustments and preventive maintenance, completes required production documentation, and works collaboratively with Production, Quality, Maintenance, Sanitation, and Warehouse teams to maintain continuous operations. Success in this role requires sound mechanical aptitude, attention to detail, commitment to safety, and the ability to identify and resolve routine production issues while maintaining compliance with company policies, Good Manufacturing Practices (GMPs), Standard Operating Procedures (SOPs), and all applicable food safety requirements.

The Filler Machine Operator is responsible for the safe, efficient, and compliant operation of high-speed beverage filling equipment while producing products that meet Crystal Geyser Water Company's quality, food safety, and production standards. Essential responsibilities include, but are not limited to:

• Operate, monitor, and adjust high-speed filling, capping, conveying, labeling, coding, and packaging equipment to maintain safe, continuous, and efficient production.
• Perform equipment start-up, shutdown, sanitation verification, product changeovers, and line clearance activities in accordance with Standard Operating Procedures (SOPs).
• Monitor production throughout the shift by verifying fill levels, Brix readings, cap application, cap torque, bottle appearance, label placement, date coding, package integrity, and overall product quality.
• Perform routine quality inspections and immediately identify, isolate, and report products that do not meet established specifications.
• Complete all required production records, quality documentation, downtime reports, sanitation checks, and electronic system entries accurately and timely.
• Perform operator-level preventive maintenance including lubrication, valve replacement, filler adjustments, gasket inspections, routine cleaning, and approved mechanical troubleshooting while promptly communicating larger maintenance concerns.
• Work closely with Batch Operators during product transitions to ensure proper product flow, formula integrity, and efficient production changeovers.
• Monitor machine performance throughout production, identify potential issues before they impact operations, safely clear routine jams, and make approved operational adjustments to minimize downtime and maximize Overall Equipment Effectiveness (OEE).
• Maintain compliance with all Good Manufacturing Practices (GMPs), HACCP requirements, sanitation procedures, allergen controls (when applicable), glass and brittle plastic procedures, and all food safety standards.
• Follow all company safety policies including Lockout/Tagout awareness, machine guarding requirements, proper PPE usage, safe lifting practices, and exercise Stop Work Authority whenever unsafe conditions exist.
• Maintain a clean, organized, and inspection-ready work area by practicing good housekeeping and supporting 5S and continuous improvement initiatives.
• Collaborate with Production, Maintenance, Quality, Warehouse, and Sanitation departments to resolve operational issues, improve efficiencies, and consistently achieve production, quality, and safety objectives.
• Cross-train on other production equipment and assist in training new operators while promoting a culture of teamwork, accountability, and continuous improvement.
• Perform other duties as assigned in support of departmental and company objectives.

Successful performance in this position requires the following:

• Automated manufacturing and beverage production processes.
• Mechanical equipment and basic troubleshooting techniques.
• Good Manufacturing Practices (GMPs), food safety principles, and quality standards.
• Production documentation and basic computer applications.

• Operating and adjusting automated production equipment.
• Identifying and resolving routine equipment issues.
• Maintaining attention to detail while working in a fast-paced production environment.
• Communicating effectively with supervisors and team members.
• Prioritizing work while maintaining safety and quality standards.

• Read, understand, and follow written procedures, work instructions, and SOPs.
• Perform basic mathematical calculations and accurately complete production documentation.
• Work independently while contributing positively to a team environment.
• Adapt to changing production priorities and schedules.
• Demonstrate accountability, reliability, sound judgment, and professionalism.
• Maintain focus while working safely around moving machinery and production…