Supplier Development Engineer, Automation & Controls; Starlink

Bastrop, TX

Space

X was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today Space

X is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

Starlink User Terminal business is experiencing exponential growth across consumer, retail, enterprise, and mobility applications. This rapid expansion requires a highly resilient and scalable supply chain with world‑class automated manufacturing lines at contract manufacturers. The role entails early engagement in supplier selection, equipment selection, and process engineering to set programs up for success in high‑volume manufacturing by ensuring material and process corners are fully completed.

The role also includes ownership to deliver on time, monitor field performance, react to issues, and feed lessons learned back to engineering teams for iterative improvement.

• Own end‑to‑end development and qualification of automation equipment and control systems at contract manufacturers, spanning equipment selection, new product introduction (NPI), line bring‑up, and high‑volume production support
• Engage early with suppliers on equipment selection, fixturing design, and controls architecture to properly set up high‑volume manufacturing programs by ensuring material and process corners are fully characterized and completed
• Design and qualify custom automation fixtures, work‑holding solutions, and poka‑yoke mechanisms to ensure repeatability, ergonomics, and high process capability
• Develop and optimize conveyor systems, including conveyor logic, routing algorithms, accumulation strategies, and material flow control to maximize throughput and minimize work‑in‑process (WIP)
• Program and debug PLC logic, human‑machine interfaces (HMI), and supervisory control and data acquisition (SCADA) systems for automated cells, including safety interlocks, sequencing, and error‑recovery routines
• Lead line optimization initiatives focused on takt time reduction, bottleneck analysis, overall equipment effectiveness (OEE) improvement, cycle time balancing, and throughput maximization
• Integrate robotic systems, vision guidance, servo motion control, and torque tooling into automated assembly cells while ensuring robust communication protocols (Ether
  
  CAT, Ethernet/IP, Profinet)
• Design and execute design of experiments (DOE) and corner‑case studies to validate equipment robustness across material variation, environmental conditions, and process parameter windows
• Lead equipment and line qualification activities including installation qualification (IQ), operational qualification (OQ), performance qualification (PQ), gauge repeatability and reproducibility (GR&R), and production part approval process (PPAP)
• Perform reactive quality engineering support, including rapid containment, root‑cause analysis using 8D and 5‑Why methodologies, and corrective actions for equipment downtime, quality escapes, and field issues
• Own on‑time delivery of equipment bring‑up and production ramp activities while continuously monitoring field performance, reacting quickly to issues, and feeding lessons learned from field data back to design and process engineering teams for iterative improvement

• Bachelor’s degree in mechanical engineering, electrical engineering, controls engineering, or other engineering discipline
• At least one year of experience in automation equipment development, controls engineering, or manufacturing line deployment

• Strong technical background in automation systems, fixturing design, conveyor logic, and line optimization
• Hands‑on experience designing and bringing up automated assembly lines including custom fixtures, robotic cells, and conveyor systems
• Proficiency in PLC programming (Allen‑Bradley, Siemens, or Beckhoff), HMI development, and industrial networking protocols
• Strong experience with line balancing, takt time optimization, OEE tracking, and throughput improvement methodologies
• Expertise in DOE, statistical process control (SPC), and process window development
• Experie…