Sr. Automation & Controls Engineer, Assembly Manufacturing; Starlink

Sr. Automation & Controls Engineer, Assembly Manufacturing (Starlink)

Bastrop, TX

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

As a member of this team you will lead creative, multi-disciplinary projects spanning machine design, robotics, motion systems, and factory health monitoring that all come together to form the innovative, high‑rate factories that allow us to deliver internet to those that need it most.

• Design, develop, and manage automation projects – initial factory ideation, machine commissioning, proof of rate capability, and eventual hand‑off to operational teams
• Architect, write, and debug PLC code with an emphasis on generating code that is organized, structured, documented, maintainable, and reusable for high‑volume manufacturing applications
• Keep our factory safe and reliable by implementing ANSI/RIA 15.06/OSHA compliant systems for robots, gantries, conveyors, and other manufacturing equipment
• Generate aesthetically simple HMI screens to make complex machines easy to understand, operate, and troubleshoot
• Design electrical systems compliant to NEC, NFPA, & UL 508A regulations
• Stay organized by creating schedules and budgets, and then motivate the team to achieve them

• Bachelor’s degree in an engineering, physics, or computer science discipline
• 5+ years of experience in industrial or factory automation design and implementation

• Ability to engineer creative, new approaches to problems while adhering to ANSI/RIA 15.06/OSHA safety requirements to keep a factory safe
• Experience with electromechanical systems
• Electrical sizing of motors, cables, circuit protection, VFDs, motor starters, and other motion systems
• Design of fail‑safe electrical circuits using both safety logic controllers and safety‑rated relays
• Hands‑on experience troubleshooting industrial electrical systems using tools like multimeters, oscilloscopes, EMI probes
• Proficiency in understanding and creating electrical schematics and single line diagrams (EPLAN preferred)
• Field‑bus networks, serial communication, and Ethernet communication
• Hands‑on experience designing and commissioning high‑quality electrical panels and electro‑mechanical systems with appropriate safety considerations
• Knowledge of NEC, NFPA, UL 508A codes with ability to ensure compliance with control system safety standards
• PLC programming, preferably Beckhoff TwinCAT structured text programming
• Programming and implementing machine safety software through the use of safety PLCs
• HMI, SCADA, IoT (MQTT, OPC‑UA), Ignition systems with focus on user‑friendly navigation and machine health monitoring and control
• Field‑bus networking protocols, preferably EtherCAT, Profinet, Profisafe, Ethernet/IP
• Robotics programming, preferably ABB
• Industrial software application to mechanical assemblies, electrical systems, sensors, pneumatics/hydraulics, including how to safely checkout these interdisciplinary systems prior to production implementation

• Ability to work long hours and weekends as necessary to support critical milestones
• Must be willing to travel up to 10%
• To conform to U.S. Government export regulations, applicant must be a U.S. citizen or national, U.S. lawful permanent resident (green card holder), refugee under 8 U.S.C. § 1157, asylee under 8 U.S.C. § 1158, or eligible to obtain the required authorizations from the U.S. Department of State

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence, and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.