Injection Molding Engineer

I I Stanley Company, Inc., a leading supplier of automotive lighting products, was established in Battle Creek, Michigan in 1985. Founded on the principles of respect, trust, and value, we serve a wide range of customers – domestic and foreign – by supplying them with high-quality automotive headlamps, tail lamps, fog lamps.

The Injection Molding Engineer will play a key role in supporting production, process optimization, and new equipment implementation for high quality plastic components supplied to major automotive OEMs. This position is responsible for developing and maintaining robust molding processes across machines ranging from 180 – 1600 ton, integrating automation systems such as six-axis robots with EOAT and camera-based inspection systems and leading the specification, purchasing, and installation of new molding and auxiliary equipment.

• Develop, document, and optimize injection molding processes for new and existing automotive programs
• Collaborate with equipment suppliers to evaluate new technology and ensure seamless integration into production
• Troubleshoot and resolve molding defects such as short shots, flash, splay, sink, burn marks, and warpage
• Optimize processes on injection molding machines ranging from 180 to 1600 tons
• Program and integrate six-axis robots for part handling, degating, or in-mold assembly using customized end-of-arm tooling (EOAT)
• Support implementation and operation of camera and vision inspection system for automated quality verification
• Collaborate with cross-functional teams (Quality, Maintenance, Production) to maintain process stability and compliance with IATF 16949 standards
• Participate in APQP, PPAP and FMEA activities to ensure successful product launches
• Provide technical training and support to production personnel
• Drive continuous improvement projects focused on efficiency, scrap reduction, cycle time, and equipment utilization
• Manage tooling maintenance, repair, and modification schedules with internal and external partners

• 3-7 years of hands-on experience in injection molding process development within an automotive tier 1 environment
• Strong technical background in molding of PP (Polypropylene), PMMA (Acrylic), and PC (Polycarbonate) resins
• Experience specifying, purchasing, and installing new molding and auxiliary equipment
• In-depth knowledge of mold design fundamentals (gating, venting, cooling, ejection) and scientific molding principles
• Hands on experience with injection molding machines (180 – 1600 ton)
• Proficiency with six-axis robots, EOAT design/programming, and vision inspection systems
• Familiarity with IATF 16949, APQP, PPAP, and FMEA requirements
• Strong analytical and problem‑solving abilities (DOE, 5‑Why, Fishbone)

• Experience with insert molding, overmolding, or multi‑shot processes
• Proficiency with Moldflow or equivalent simulation software
• Knowledge of automation, robotics integration, and process control systems
• Six Sigma Green Belt or Lean Manufacturing certification
• Experience leading equipment commissioning and plant layout optimization projects

• Bachelor’s degree in Plastics Engineering, Mechanical Engineering, Manufacturing Engineering

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. In most cases the position will be required to stand for extended periods, use hands and fingers to handle or feel.

The position may occasionally need to lift/pull up to 50 pounds and have specific vision abilities related to close and color vision. While performing the job the position is highly exposed to moving vehicles/machinery and factory equipment. The position may be required to work overtime to meet deadlines and requirements.

In addition to a fully air-conditioned work environment, I I Stanley provides a total compensation package to meet the needs of our associates and to be competitive in today's work environment. We are pleased to offer the following benefits to our full-time Associates effective on the first day of employment:

• Competitive Wages
• Annual Performance Reviews & Merit Increases
• Free Medical Insurance Options for you and your family

I I Stanley Co., Inc.
Automotive Lighting Design and Manufacturing

1500 Hill Brady Road
Battle Creek, MI 49037
Phone: