Sr Engineer, Control Systems Engineer

Job Title

Sr Engineer, Control Systems Engineer

The Role:

Our Bedford, MA facility is seeking a Sr Control Systems Engineer to provide technical leadership for advanced automation systems supporting global manufacturing operations. This SME role drives the design, implementation, and optimization of OT hardware, instrumentation, control networks, and cybersecurity solutions while advancing process technology, automation standards, and strategic initiatives across global sites. As a semiconductor manufacturer, we maintain rigorous quality and process control standards, and this role is instrumental in advancing them through process optimization and innovative automation technologies.

The position also provides opportunities to develop expertise in Rockwell Automation, Ignition, MES platforms (Critical Manufacturing), statistical process control, and automated process data collection and analytics.

• Drive a Safety First culture by conducting behavioral and safety assessments and implementing equipment, automation, and process improvements to mitigate risk.
• Lead & Support projects to expand manufacturing capacity, transition products to high volume manufacturing, New Product Introductions and continuous improvement opportunities for existing processes and manufacturing sites.
• Engage cross‑functional stakeholders (Facilities/EHS, Procurement, R&D, Maintenance, Controls, Operations) to lead capital projects from justification through commissioning and qualification
• Drive implementation of connected manufacturing solutions including IIoT platforms, edge computing, industrial data infrastructure, historian systems, MES, AI/ML applications and vision systems as needed in alignment with Industry
  4.0 vision and Divisional standards.
• Lead specifications, evaluation, and deployment of Automation hardware and software solutions, ensuring alignment with Divisional standards, cybersecurity requirements, and manufacturing objectives.
• Write, debug, and optimize PLC logic, and HMI/SCADA interfaces.
• Simulation testing of new automation programs and user acceptance testing in conjunction with cross‑functional teams
• Collaborate with Controls, MES, ERP, and Business Systems teams to integrate production data, automate workflows, improve data visibility, and enable real‑time decision‑making.
• Develop business cases, ROI analyses, technology roadmaps, and implementation strategies that support site‑specific and enterprise‑wide digital manufacturing objectives as needed.
• Lead internal system commissioning, validation, and acceptance testing
• Provide leadership and expertise in global automation strategy, standards, and technology advancement.
• Collaborate with global teams to standardize architecture and engineering practices across sites.
• Drive Industry
  4.0 and Smart manufacturing discussions and collaborative efforts for division and sites
• Evaluate emerging technologies and industry trends, recommending innovative solutions that improve reliability, scalability, performance, and business value.
• Develop and maintain a centralized repository of global IACS standards and technical assets, including PLC, HMI, and SCADA source code; equipment and instrument configuration files; I/O databases; instrument specifications; equipment standards; engineering procedures; automation best practices.
• Provide production support and serve as a subject matter expert and backup resource for site automation teams.
• Collaborate with site and global teams to resolve complex automation, controls, and integration issues.
• Provide on‑call coverage during resource absences and support escalation of critical production events.
• Lead root cause analysis and corrective actions for automation‑related downtime, quality issues, and system failures.
• Supply Plant floor support as needed for local sites complex issue resolution needs.

• B.S. Engineering (Mechanical, Chemical, Electrical)
• Minimum 5 years of experience in industrial automation and controls engineering within a manufacturing environment, preferably batch or specialty chemical manufacturing.
• Experience managing capital and automation projects, including scope, schedule, budget,…