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Senior Manufacturing Engineer, NPI Design Transfer

Job in Bethel, Fairfield County, Connecticut, 06801, USA
Listing for: Resonetics
Full Time position
Listed on 2026-05-16
Job specializations:
  • Engineering
    Manufacturing Engineer, Quality Engineering
  • Manufacturing / Production
    Manufacturing Engineer, Quality Engineering
Salary/Wage Range or Industry Benchmark: 78000 - 124000 USD Yearly USD 78000.00 124000.00 YEAR
Job Description & How to Apply Below

Overview

Resonetics is a global leader in advanced engineering, prototyping, product development, and micro manufacturing, driving innovation in the medical device industry. With rapid expansion across all our locations, we continue to push the boundaries of technology while fostering a dynamic, employee-centered culture. Our commitment to excellence and continuous improvement makes Resonetics an exciting place for professionals passionate about shaping the future of micro-manufacturing and being part of something bigger.

The Sr Manufacturing Engineer, New Product Introduction (NPI) Design Transfer Engineer provides support for documenting medical device component manufacturing processes for handoff from development to full scale production. This position is the bridge between R&D and manufacturing engineering.

This role will utilize Resonetics’ phased design transfer process to ensure that all production release requirements are being met on schedule, including utilizing transfer checklists or project plans, and conducting phase gate reviews with functional department managers. We are looking for a more senior experienced person who could be a leader in the group.

Join Resonetics and be part of a team that’s redefining medical device manufacturing. If you’re passionate about innovation and thrive in a fast‑paced environment, we’d love to hear from you.

Responsibilities
  • Coordinate closely with Development and Manufacturing Engineering to define and document component manufacturing requirements and processes as devices move through the development lifecycle.
  • Work with cross‑functional departments to confirm manufacturing line readiness and ensure appropriate equipment, space and staff are prepared.
  • Finalize inspection procedures including defining inspection sample size and inspection techniques/gages for each lot of parts.
  • Write work instructions and train production staff on procedures.
  • Draft process risk assessment (PFMEA), process flow charts, and control plans.
  • Perform process validation (IQ/OQ/PQ/MVP/TMV) and gage R&R activities, as required.
  • Ensure bill of materials and job router accuracy.
  • Solidify tooling documentation for production release using Solid Works, including tool design updates for manufacturability and tool drawing creation/modification.
  • Review process metrics to identify areas of improvement during the transfer process.
  • Ensure that accurate and complete QMS/DMR records are generated through the change order process, including documentation of both finished components and raw materials.
  • Monitor transfers post‑release for lessons learned or process improvements.
  • Provide constructive feedback to the production transfer process, and participate in continuous improvement initiatives such as creating templates for similar processes.
  • Assist in driving manufacturing engineering projects to completion, including making sure the work is done satisfactorily and timely.
  • Other duties as assigned.
Required Qualifications
  • BS in relevant Engineering discipline.
  • 5+ years’ experience in a manufacturing environment.
  • Familiarity creating and modifying drawings and models using Solid Works.
  • Strong communication skills, comfortable with providing project status updates at the team level or holding phase gate meetings with functional department managers.
  • Demonstrated work ethic and understanding of deadline management.
  • Effective interpersonal skills and adeptness in working with a culturally diverse employee population.
Preferred Qualifications
  • Experience working in a medical device or regulated environment.
  • Prior experience transferring projects from development to manufacturing.
Compensation

The compensation for this role is competitive and will be based on experience and qualifications. The anticipated range is $78,000 - $124,000/year.

For temp, temp-to‑hire, and regular full‑time positions, our company policy is that we are unable to provide visa sponsorship. Candidates must already be legally authorized to work in the United States without the need for sponsorship now or in the future.

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Position Requirements
10+ Years work experience
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