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Sr. Cost Estimator; Manufacturing

Job in Billerica, Middlesex County, Massachusetts, 01821, USA
Listing for: American Flowform and Machining
Full Time position
Listed on 2026-07-01
Job specializations:
  • Manufacturing / Production
    Manufacturing Engineer, Quality Engineering
  • Engineering
    Manufacturing Engineer, Quality Engineering
Salary/Wage Range or Industry Benchmark: 75000 - 95000 USD Yearly USD 75000.00 95000.00 YEAR
Job Description & How to Apply Below
Position: Sr. Cost Estimator (Manufacturing)

The Senior Cost Estimator (Manufacturing) is responsible for collaborating with Business Development, Engineering, and customers to develop accurate price quotations for flow‑formed and machined components based on customer RFQ data.

In this role, you will develop comprehensive cost estimates by coordinating labor, material, outside processing, production lead times, and NRE/NRT requirements from multiple technical and commercial inputs. Additionally, this position is responsible for procuring raw materials and outside services necessary to meet customer requirements and support ongoing production needs.

Responsibilities
  • Calculate production costs using established labor rates, material costs, and processing estimates. Lead cost estimating activities supporting customers in the Aerospace, Defense, and Oil & Gas markets.
  • Serve as a strategic bridge between estimating, supply chain, engineering, and manufacturing to ensure accurate cost models and efficient production execution.
  • Coordinate the procurement of raw materials and outside processing services through the integrated supply chain and approved vendor network.
  • Job Control & Analysis: analysis, and close coordination with manufacturing teams to improve processes and cost performance.
  • Perform all tasks and activities required to seamlessly support the estimating and production coordination functions.
Required Qualifications
  • Bachelor’s degree in engineering or a related technical field.
  • Minimum of 5 years of experience in precision machining, manufacturing engineering, or a related technical field involving medium‑to‑highly complex components.
  • Hands‑on experience with the setup and operation of various machine tools; CNC Lathe experience is highly preferred.
  • Cost estimating experience within the aerospace, defense, or oil & gas industries is preferred.
  • Working knowledge of AS9100 quality standards.
  • Strong proficiency in reading process drawings and applying GD&T per ASME Y14.5 standards.
  • Must be a U.S. Citizen due to the nature of the work, compliance with federal contracts, and exposure to ITAR/EAR‑regulated technical data.
Skills & Knowledge
  • Deep understanding of machine shop practices and the ability to estimate machining cycle times across multiple machining platforms.
  • Familiarity with tooling selection and machining processes for a variety of manufacturing applications.
  • Experience with high‑temperature and exotic alloys, associated process specifications, and advanced machining techniques.
  • Proficiency with ERP systems and manufacturing data management tools.
  • Advanced skills in Microsoft Office Suite, particularly Excel.
  • Knowledge of Non‑Destructive Testing (NDT) including Magnetic Particle, Pressure Testing, and Dye Penetrant.
  • Knowledge of Mechanical Testing including Tensile, Hardness, Grain Size, and Salt Fog testing.
  • Understanding of Lean Manufacturing principles.
  • Excellent interpersonal, written, organizational, and verbal communication skills.
  • Strong attention to detail, mechanical aptitude, and the ability to multitask effectively under tight deadlines.
Work Environment

The job operates in a manufacturing atmosphere. The work environment characteristics described here are representative of those any employee encounters while performing the essential functions of this job. While performing the duties of this job, the employee is regularly exposed to:

  • Moderate to loud standard manufacturing noises throughout the day
  • Work on or near moving mechanical parts
  • Large rotating machining centers and drilling equipment
  • Industrial Mobile Equipment moving throughout the shop
Physical Demands

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. While performing the duties of this job, the employee is frequently required to:

  • Walk; sit; stand; bend; lift; reach with hands and arms; stoop; kneel; crouch; crawl; use hands to fingers; handle or feel objects; and move continually during working hours
  • Lift over 50 pounds, along with over the head lifting
  • Vision abilities, peripheral vision, depth perception, and the ability to adjust and focus
  • Able to work flexible hours –…
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