Unit Inspector

Unit Inspector

The Opportunity Unit Inspector at a growth-oriented downstream energy company. This is a highly technical role requiring a strong working knowledge of API and ASME codes, Risk-Based Inspection (RBI) methodology, and damage mechanism identification. The Unit Inspector will lead and perform inspections, review and interpret NDE results, and develop detailed repair recommendations for pressure vessels, piping, tanks, and other critical assets.

This role plays a key part in supporting turnaround planning, equipment reliability improvements, and long-term asset strategies. The ideal candidate brings sound judgment, a proactive approach, and the ability to work cross-functionally with engineering, operations, maintenance and Business Team. This position is suited for an inspector capable of providing technical leadership and driving continuous improvement within the inspection program. Reporting to the Reliability and Mechanical Integrity Section Supervisor/Chief Inspector, this position is responsible for supporting and executing a comprehensive mechanical integrity program focused on the safe, reliable, and compliant operation of fixed equipment assets across the Billings Refinery.

Key activities include:

• Maintain accurate inspection records for all applicable refinery equipment in accordance with inspection procedures and company standards, using IDMS platforms (e.g., PCMS or equivalent).
• Understand and respond to basic IDMS reports including inactive CML's, equipment service, deferrals / overrides, and due dates.
• Inspect and recommend plans for repair and replacement of refinery equipment with assistance from Inspection Planner and Chief Inspector along with engineering personnel.
• Develop knowledge and understanding of facility operations and how the specific units impact the economics of the business
• Perform assigned work efficiently and effectively to maximize personal productivity
• Participate in risk-based inspection studies, evaluations, and recommendations
• Calculate the remaining life of selected equipment in accordance with ASME and API Codes
• Review NDE results for clarity, content and ASME/API Code compliance
• Assist in monitoring department costs

Other duties and responsibilities include:

• Inspect equipment and evaluate data results to ensure equipment is safe for continued operation
• Document results of all inspections, tests, alterations, and equipment repairs in equipment history files or IDMS
• Assist in making NDE and inspection plans for equipment, based on damage mechanisms such as wet H2S, caustic cracking, amine corrosion, etc.
• Make or contribute to repair decisions and issues detailed repair instructions / procedures and solicit assistance when required
• Review and verify welding procedures submitted by contractors via Weld Quality Control Form
• Review and approve repair procedures submitted by contractors and plant maintenance personnel
• Complete, with assistance as needed, vendor surveillance and audits of equipment being constructed off site. This includes, but is not limited to, material verification, dimensional checks, inspection and quality assurance reviews
• On a limited basis, assist in the development of inspection work lists for plant turnarounds along with detailed justifications for the work to be completed
• Communicate well with work associates. Demonstrate ability to respect varying perspectives and work in a collaborative manner
• Be able to present basic technical and process calculation information in a concise and understandable manner
• Participate in the completion of all inspection MOC action items
• Participate in the completion of all Incident Investigations or inspection follow-up items
• Takes initiative to maintain and increase technical knowledge
• Liaise with Operations, Maintenance, and Engineering to develop inspection scopes and communicate asset health. Represent Inspection in multi-disciplinary Root Cause Analysis (RCA), Process Hazard Analyses (PHA), and other asset integrity forums
• Prepare technically accurate and regulatory-compliant inspection reports and repair recommendations in alignment industry regulations and company recordkeeping standards.
• At times, assist in…