Lead Engineer, Controls
Job in
Birmingham, Jefferson County, Alabama, 35201, USA
Listed on 2026-07-20
Listing for:
Gables Search Group
Full Time
position Listed on 2026-07-20
Job specializations:
-
Engineering
Electrical Engineering, Automation & Mechatronics Engineer, Systems Engineer
Job Description & How to Apply Below
Controls Lead Engineer
The Controls Lead Engineer will offer essential guidance on power and control systems, equipment specification and upkeep, proper operation, technician advancement, diagnostics and maintenance to surpass reliability objectives of the facility. This position is accountable for optimizing systems, compliance, staff safety, and technician skill enhancement concerning plant electrical power and process control systems.
Key Responsibilities- Supports primary manager and troubleshooter for plant power and control systems and is a crucial part of plant technical leadership.
- Contributes to Engineering Projects Manager to formulate and handle power and control standards and ensure adherence to the standards on all projects and upgrades.
- Directs the implementation of the site masterplan for power and controls systems encompassing understanding of the installed base and plan for replacing outdated equipment/technologies.
- Establishes and sustains an effective system for plant Electrical & Instrumentation (E&I) technicians skill development. Mentors technicians on skill evaluation and development of functioning within the department.
- Manages Electrical & Instrumentation (E&I) technicians and sets daily directives.
- Coordinates with engineering and operations leaders on selection and installation/start-up of new equipment. Becomes the technical expert on new equipment and ensures the training of others regarding control systems.
- Supports power and controls engineering in capital initiatives.
- Aids other parts of the plant as necessary on a daily basis.
- Grasps parts or entire Key Elements for systems linked to power and control system such as electrical safety (LOTO, Electrical PPE, Energized work permits, low voltage qualification, etc.) and Quality/CCP compliance (checkweighers, metal detectors, vision systems, ingredient flows, temperatures, etc.).
- Works closely with engineering and operations leaders on selecting and installing/start-up new equipment. Becomes the technical expert on new equipment and ensures the training of others regarding control systems.
- Provides support throughout other parts of the plant as needed on a daily basis.
- Understands and applies control, simulation and process modeling technologies to analyze and improve overall process and packaging operations.
- Education:
Must have a Bachelor’s Degree in Engineering;
Electrical engineering degree is preferred. - Experience:
Minimum of 5 years relevant controls experience required. Industrial experience is desired. Mechanical and electrical experience within food manufacturing is desired. - Other:
Capability to work and lead within a team setting. Thorough knowledge of machine and/or process control hardware, instrumentation and software including Allen Bradley PLC and Rockwell Factory Talk platforms. Familiarity with NFPA and OSHA guidelines related to electrical equipment and practices. Competence in plant historian. Familiarity with technical systems and vocabulary. Experience acquiring and integrating new technologies. Experience overseeing the installation of equipment in food manufacturing environment.
Demonstrated achievements in manufacturing maintenance utilizing maintenance systems. Experience with plant systems software. Self-driven and able to inspire others. Strong organizational, critical thinking, and problem-solving abilities. Effective presentation, verbal, and written communication skills. Proficient in Microsoft Suite applications. Exceptional interpersonal skills. Willingness to work off-shifts or weekends as needed, as well as to take off-shift support calls as needed. Experience leading, teaching or managing others effectively.
Some travel may be required. Able to carry out moderate activity including but not limited to, significant time spent on manufacturing floor and some physical work on equipment.
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