Chemical Engineer Job Birmingham area,Alabama USA,Manufacturing / Production

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Job Summary

The Chemical Engineer—Foam Pouring, will be responsible for developing and optimizing foam production processes, ensuring product quality, and maintaining compliance with safety and environmental standards. This role requires a deep understanding of chemical engineering principles, foam chemistry, and manufacturing processes.

Key Responsibilities:

Process Design and Optimization:

Develop and refine foam pouring processes to ensure efficient production and high-quality foam products.
Optimize chemical formulations and reaction conditions to achieve desired foam properties.

Research and Development:

Conduct experiments to improve foam characteristics such as density, elasticity, and durability.
Innovate new foam materials and production techniques.

Quality Control:

Monitor and analyze production data to ensure consistency and quality of foam products.
Implement quality control measures and troubleshoot any issues that arise during production.

Safety and Compliance:

Ensure all processes comply with safety, health, and environmental regulations.
Develop and enforce safety protocols to protect workers and the environment.

Collaboration:

Work closely with other engineers, production staff, and departments to achieve production goals.
Communicate findings and recommendations through technical reports and documentation.

Skills and Knowledge:

Foam Chemistry:
Understanding the chemical properties and reactions involved in foam production, particularly with materials like polyurethane (PU), polyethylene (PE), and expandable polystyrene (EPS).
Process Simulation:
Proficiency in using simulation software to model and optimize foam pouring processes.
Problem-Solving:
Strong analytical skills to identify and resolve process-related issues.
Regulatory Knowledge:
Familiarity with safety and environmental regulations relevant to chemical manufacturing.

Qualifications:

Bachelor's degree in Chemical Engineering or related field.
3+ years of experience in the foam pouring or related industry.
Strong knowledge of foam chemistry and manufacturing processes.
Proficiency in process simulation software (e.g., Aspen Plus, HYSYS).
Excellent analytical and problem-solving skills.
Strong communication and teamwork abilities.
Knowledge of safety and environmental regulations.
Ability to work independently and manage multiple projects.

Preferred Qualifications:

Master's degree in Chemical Engineering.
Experience with polyurethane foam production.
Professional Engineer (PE) license.

Work Environment:

This position is located in an active industrial manufacturing and distribution center with moderate to high noise levels, temperature variations, and material handling equipment in operation. The…