Senior Electrical Test Engineer

We are seeking a Senior Electronics Repair Manufacturing Engineer / Test Systems Integration Consultant to lead the expansion of an industrial electronics repair operation. This role is responsible for designing and deploying electronic test systems, improving repair processes, optimizing manufacturing workflows, and increasing operational capacity.

The ideal candidate will have extensive experience in electronics troubleshooting, power electronics, automated test systems, Lean Manufacturing, and process improvement within a manufacturing or repair environment.

• Design, build, and commission electronic test equipment and repair fixtures.
• Develop functional, diagnostic, and end-of-line (EOL) test systems for industrial electronic assemblies.
• Create electrical schematics, wiring diagrams, bills of material (BOMs), and technical documentation.
• Develop validation protocols and acceptance criteria for test equipment.
• Integrate power supplies, PLCs, data acquisition systems, instrumentation, and automation components.

• Troubleshoot and repair:
  • PCBAs (Printed Circuit Board Assemblies)
  • Variable Frequency Drives (VFDs)
  • Motor control systems
  • Embedded electronic assemblies
• Improve diagnostic methods and repair effectiveness.
• Reduce repeat failures, no-fault-found incidents, and repair cycle times.
• Serve as the technical expert for repair processes and testing methodologies.

• Analyze production workflows, material movement, workstation utilization, and throughput.
• Design optimized manufacturing cells and facility layouts using Lean Manufacturing principles.
• Improve production flow, technician productivity, and inventory management.
• Develop standardized work instructions, repair procedures, and testing processes.
• Implement best practices for quality, safety, ergonomics, and operational efficiency.

• Develop and execute strategies to increase repair capacity.
• Identify production bottlenecks and implement process improvements.
• Support equipment migration, operational transitions, and production ramp‑up activities.

• Bachelor's degree in Electrical Engineering, Electronics Engineering Technology, Industrial Engineering, or equivalent experience.
• 10+ years of experience in electronics manufacturing, repair engineering, test engineering, or industrial systems support.
• Strong experience troubleshooting electronic assemblies and power electronics.
• Experience designing, building, and commissioning electronic test equipment.
• Experience with manufacturing transfers, facility transitions, or operational startup projects.
• Strong knowledge of Lean Manufacturing, process optimization, and cell-based manufacturing.
• Ability to create electrical schematics, technical documentation, work instructions, and manufacturing procedures.
• Excellent project management, organizational, and communication skills.

• Experience supporting elevator, industrial automation, transportation, or industrial electronics repair operations.

• Variable Frequency Drives (VFDs)
• Motor controls
• Industrial power systems
• National Instruments (NI)
• LabVIEW
• PLC-based test systems
• Automated Test Equipment (ATE)
• Experience in repair depot, remanufacturing, or service operations.
• Lean Manufacturing and/or Six Sigma certification.
• Current‑state operational assessment.
• Future‑state manufacturing layout and workflow design.
• New test equipment design and deployment.
• Equipment commissioning strategy.
• Standard operating procedures (SOPs) and work instructions.
• Test equipment validation and qualification documentation.
• Capacity expansion recommendations and implementation roadmap.
• Final operational handoff package.

• Increased repair capacity and throughput.
• Reduced production costs and lead times.
• Successful deployment and validation of new test systems.
• Improved repair quality and test coverage.
• Reduced process inefficiencies and cycle times.
• Complete documentation and operational readiness.