Applications Engineer

Overview

We are seeking a skilled CNC Programmer / Process Engineer responsible for programming, tooling layouts, and process development for multi-axis CNC machines. This role includes process design, documentation, training, continuous improvement, and troubleshooting of CNC equipment.

• Create proposals for new parts from customer prints including machine tool selection, material, cycle time, tooling costs, subsequent operations, and outside services
• Develop tool layout sheets specifying all tooling and hardware needed for job setup and Autocrib inventory numbers
• Create color-coded offset prints to guide operators on tooling effects and maintain updated layouts for process improvements
• Design complete machining processes including sequence of operations, machine selection, cutting tools, work holding, and machining methods such as drill, ream, bore, burnish, broach, single point thread, tap, roll thread, polygon turn, transmit mill, polar interpolation, etc.
• Determine appropriate machining parameters (speeds, feeds, depth of cut) based on workpiece and cutting tool material
• Program CNC machines using Part Maker or Espirit CAD/CAM software for turning centers, Swiss type CNC, and multispindle machines including Index, Miyano, Star, Mori Seiki, Okuma, Daewoo, Takamaz, and ZPS with Siemens 840D, Fanuc, Okuma OSP, and Mitsubishi controls
• Set up part files in Zoller tool presetter for Index and Star ST38 processes
• Train personnel on machine setup, operation, and repair for all Index and CNC machinery
• Monitor and improve cycle time and process capability across CNC machines
• Perform machine setups when the department is behind or when setup personnel are absent
• Provide technical solutions in corrective action meetings with Quality Control for process inefficiencies and quality concerns
• Troubleshoot and repair machinery using Siemens Step 7 PLC programming knowledge
• Locate and secure replacement components for machine repair and coordinate repair/remanufacture of mechanical and electronic components
• Manufacture repair and replacement parts for machine tools

• 3–5 years of machine programming experience
• Knowledge of machining processes and CNC machines
• Ability to read blueprints, understand GD&T, use inspection equipment, and handle tooling
• Strong communication and interpersonal skills