Hypersonic Design Engineer

Overview

Collaborate with multidisciplinary engineers to design and analyze mechanical components and systems for experimental hypersonic, aero‑thermal test rigs. Proficient in CAD and engineering principles to evaluate structural, thermal, and fluidic performance, and communicate findings through slides and documents.

• Execute the design, analysis, and evaluation of assigned projects using sound engineering principles while adhering to business standards, practices, procedures, and program or product requirements.
• Apply cross‑functional knowledge of high‑speed fluid dynamics, mechanical systems, and thermal response to rapidly develop prototype hypersonic propulsion systems.
• Develop mechanical systems from proof‑of‑concept to final manufacturable component using 3D CAD.
• Perform analyses ranging from classical textbook methods and 1‑D spreadsheet calculations to finite element analysis (FEA) simulations to predict structural, thermal, and/or fluidic behavior of systems and components.
• Prepare drawings for manufacturing prototypes or components of an experimental setup.
• Document and communicate assumptions, inputs, and proposed solutions to multidisciplinary teams for review.
• Support validation of new designs and technologies through benchtop and larger‑scale testing.
• Prepare presentations and slides to communicate ideas and project progress.
• Work effectively with Integrated Product Teams to create and verify novel design solutions that meet established program objectives and requirements (technical, cost, schedule).

• Bachelor’s Degree in Mechanical or Aerospace Engineering from an accredited college or university.
• 5+ years of design and analysis experience.
• Strong understanding of engineering principles and application to technical tasks.
• Demonstrated ability to analyze and resolve problems.
• Skilled in mechanical design using 3D CAD (Siemens NX or equivalent).
• Skilled with Microsoft Office Suite, specifically Excel and PowerPoint.

• Master’s Degree in Mechanical or Aerospace Engineering from an accredited college or university.
• Experienced with FEA and performing simulations in ANSYS for thermal‑structural analysis.
• Experience in the high‑speed aerospace propulsion industry.
• Understanding of compressible flow.
• Knowledge of prototype manufacturing development processes, including additive manufacturing (AM) and DFM, DFA, and DFAM techniques.
• Knowledge of GD&T and application to engineering drawings.
• Analytical problem solver who challenges existing processes and is a critical thinker.
• Ability to obtain and maintain a DoD security clearance.

This role requires use of technical data subject to U.S. Government contract restrictions and is open only to U.S. Citizens. Proof of status and eligibility to work in the United States is required.

Base pay range: $114,000 – $152,400. Eligible for an annual discretionary bonus based on a percentage of base salary.

GE Aerospace offers comprehensive benefits including medical, dental, vision, and prescription drug coverage; access to a Health Coach and Employee Assistance Program; a GE Aerospace Retirement Savings Plan and 401(k) with company matching; tuition assistance; adoption assistance; paid parental leave; disability and life insurance; and paid time off for vacation or illness.

GE Aerospace is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law. GE Aerospace will only employ those who are legally authorized to work in the United States for this opening. Any offer of employment is conditioned upon a successful drug screen (as applicable).