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Manufacturing Engineering Manager; NPI

Job in Boston, Suffolk County, Massachusetts, 02298, USA
Listing for: WHOOP
Full Time position
Listed on 2026-06-12
Job specializations:
  • Engineering
    Manufacturing Engineer, Quality Engineering, Process Engineer, Lean Manufacturing / Six Sigma
Salary/Wage Range or Industry Benchmark: 125000 - 150000 USD Yearly USD 125000.00 150000.00 YEAR
Job Description & How to Apply Below
Position: Manufacturing Engineering Manager (NPI)

Responsibilities

  • Own and lead end-to-end manufacturing execution for NPI, ensuring deliverables, risks, and milestones are met on schedule; accountable for on-time readiness to program deadlines
  • Serve as lead manufacturing engineer on one program while guiding execution on a second program through a small team
  • Support and develop a small manufacturing engineering team, including mentoring a Junior Manufacturing Engineer and guiding an in-region (Asia) Process Engineer to deliver parallel work streams
  • Drive manufacturing technical readiness across builds: process development, documentation, optimization, validation, and handoff to sustaining/operations
  • Provide technical leadership and prioritization across two projects, balancing hands‑on execution with delegation and coordination to maintain velocity and quality
  • Work closely with factory teams and partners on design and qualification of fixtures and equipment; apply data‑driven methodologies to determine automation versus manual assembly strategies
  • Execute DFX and apply Lean Six Sigma methodologies throughout development and production; influence design decisions to improve yield, reliability, manufacturability, scalability, and cost
  • Ensure processes meet product specification requirements and are verified via robust process control and qualification plans
  • Define and conduct DOEs, FA, and structured problem solving (DMAIC, 8D, etc.) to prevent or resolve manufacturing challenges, identify root cause, and implement corrective/preventive actions
  • Drive cross‑functional work on rapid development cycles while continuously evaluating options for optimal form, fit, and function
  • Provide clear program‑level communication: project status, risk/issue tracking, build readiness, and escalation aligned to leadership expectations
  • Coordinate parallel path/contingency efforts for high‑risk milestones and supplier readiness gaps
  • Partner closely with CM/JDM and internal stakeholders to align schedule, capacity, test coverage, and quality targets
  • Willingness to travel up to 25% of the time
Qualifications
  • Degree in Engineering, Manufacturing, or a related technical field
  • 7+ years of manufacturing experience with moderate to high volume consumer electronics (experience leading or mentoring engineers preferred)
  • Experience with ultrasonic welding, adhesives, heat staking, and assembly of small battery‑powered electronics utilizing both automated and manual processes
  • Demonstrated understanding of injection‑molded plastic part principles, defect modes, and process qualification
  • Understanding of GD&T principles to define and evaluate process quality
  • Proven track record qualifying manufacturing processes and troubleshooting issues on the factory floor
  • Proficiency in Solid Works with best practices for fixture design
  • Strong organizational, multi-tasking, and time management skills, with demonstrated ability to manage competing priorities across multiple programs
  • Experience effectively communicating with engineering, manufacturing, and external partners and contractors in a CM/JDM model
  • Demonstrated ability to mentor engineers, lead work streams, and drive accountability across distributed partners
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