Validation Engineer

Job Description


Responsible for the execution of all qualification/validation activities, excluding process validation, at the Active Pharmaceutical Ingredient (API) manufacturing sites of Agilent Technologies Nucleic Acid Solutions Division.

Generating and reviewing validation study documentation including validation plans, change controls, protocols, requirements specifications, asset induction requests, commissioning documentation, final reports and addenda while ensuring compliance with cGMP requirements. Execute validation studies in support of engineering, manufacturing, process development, facilities, IT, quality control, and quality assurance.

Manage or support the validation program. Suggests, develops and/or implements improvements to the program to ensure it maintains compliance with current regulatory and industry expectations.

Supports validation deliverables related to Equipment, Instruments, Facilities, Utilities, Cleaning, Computerized Systems and ongoing validations, as needed.

Generates, revises and executes validation documentation for analytical instruments, process equipment and facility computer systems and software ensuring compliance with 21 CFR, ICH, Eudralex Volume 4 Annex 15, GAMP and other regulatory and industry standard requirements as deemed necessary.

Supports Engineering (ENG), Facilities (FAC), Manufacturing (MFG), Process Development (PD), Quality Control (QC), Quality Assurance (QA) and Information Technology (IT) with validation activities. This includes management and support of validation planning and scheduling for overall project timelines and site objectives.

Generates and revises documentation including, but not limited to, plans, risk assessments, traceability matrices, policies, procedures, equipment characterization reports, summary reports, specification documents and vendor qualification documents for validation studies ensuring compliance with QA and cGMP systems.

Responsible for generating, executing, reviewing and approving validation protocols for equipment, instruments, utilities, and control systems through commissioning, URS, Software Acceptance Testing (SAT) IQ, OQ, PQ and cleaning phases.

Responsible for the following ongoing validation efforts:

• Controlled Temperature Units (CTUs)
• Autoclaves
• Lyophilizers
• QC Glass washers
• Periodic Review
• Periodic Monitoring

Generate data and reports for the periodic review and/or periodic monitoring programs.

Responsible to participate in both factory and site acceptance testing for new manufacturing and engineering equipment.

Support facility qualification of classified environments.

Responsible for assisting with spreadsheets validation activities.

Support the generation and execution of cleaning validation support activities, such as: sprayball coverage testing, cycle development studies, equipment characterization reports, and equipment sampling SOPs.

Manage, schedule, and/or support laboratory-based cleaning validation studies, including but not limited to method validations and surface recovery studies (i.e. worst-case soil studies).

Support Manufacturing, Engineering, Quality Assurance (QA), and Quality Control (QC) to evaluate and resolve equipment cleaning issues and failures and to address any cleaning or cleaning validation related activities.

Resolve CAPA's, nonconformances, protocol incidents, and change controls related to validation.

May serve as a validation subject matter expert for client and regulatory audits.

May be responsible for attending client meetings as an engineering representative for purposes of addressing validation topics.

Knowledge, Skills, and Abilities:

To perform this job successfully, the individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Ability to read, analyze and interpret common scientific and technical journals. Skill in communication, written and verbal. Ability to respond to common inquiries or complaints from customers, co-workers, subordinates, and supervisors regarding products and processes.

Knowledge of pharmaceutical manufacturing processes, quality improvements, and efficiency. Strong writing ability required.

Knowledge in the fields of Science and Engineering with the ability to apply these concepts to define problems, collect data, establish facts, deal with concrete and abstract variables and draw valid conclusions.

Ability to apply advanced mathematical concepts to problem analysis and resolution utilizing correlation techniques, frequency distribution, permutations, and factor analysis.

Skill in managing various projects; must be able to use individual discretion in completing work assignments; while assisting the group in establishing priorities, setting standards and working collaboratively to accomplish deadlines and objectives.

Ability to work effectively as a…