Supervisor - Refractory

• Operations & Refractory Management:
  Direct all stages of refractory processes, including repairs, component prep, and inventory management. Meet daily, weekly, and monthly production targets.
• Process Optimization & Tech Integration:
  Analyze processes to eliminate bottlenecks, minimize waste, and lower energy consumption. Drive the adoption of modern technology, automation (profiling machines, robotics), and Lean/Six Sigma principles.
• Safety, Health & Environment:
  Champion a zero-harm safety culture through strict SOP enforcement, emergency response planning, and environmental compliance (emissions, magnesia brick recycling, circular economy practices).
• Quality Control & Defect Reduction:
  Enforce quality standards across all refractory applications, identify root causes of defects, and maximize refractory life.
• Team Leadership & Labor Relations:
  Recruit, train, and mentor the operations team. Set clear performance expectations/KPIs, foster a culture of accountability, and work closely with HR on labor relations.
• Cost & Budget Control:
  Identify cost-saving initiatives, manage operational budgets, and perform variance analyses on refractory consumption and efficiency metrics.
• Cross-Functional Collaboration:
  
  Serve as the primary liaison between operations and key departments (Procurement, EAF, LMF, VTD, Caster, Engineering, R&D, and Finance).

• Production & Volume:
  Daily/weekly/monthly output, production vs. target, and operating life of ladles, EAF refractories, and tundishes.
• Cost Efficiency:
  Total production cost per ton, raw material costs, labor costs per ton, and refractory conversion/consumption rates.
• Quality & Continuous Improvement:
  First Time Right percentage, defect reduction, and Lean/Six Sigma project completion rates.
• Safety & Compliance (SHE): LTIFR, TRIR, near-miss reporting rates, and environmental compliance metrics.

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