Tube Line Machine Operator​/Welder - Nights

A Brief Summary of This Position

This position works under the direction of the Production Supervisor or Lead Person and is responsible for set‑up and operation of one to two of several activities pertaining to the Shearing, Forming, Burnishing, Buffing, Straightening, and Cut‑Off (Saw) of tubes produced for and by the Big Wheel line at Valmont Industries, TX. The employee will also assist with setup of other areas to gain knowledge of the entire process.

Standard Shift: 3rd shift (Nights) Monday – Friday 11:00PM – 7:00AM

Starting Hourly Pay Rate (LG5): $21.92 + $1.00 per hour shift differential

Eligible for annual discretionary bonus. Opportunity for step pay increases at 90 days, 1 year, and 2 years.

• Perform Shear, Former, Burnisher, Straightening, and Cut‑Off set‑ups to assure optimal performance
• Adjust Hydraulic, Pneumatic, Mechanical, and Electrical devices
• Initiate manual and auto cycles from manual controls or PLC touch panel
• Use pneumatic powered tools to buff/grind product to specification
• Use SMAW/Stick and GMAW/Gas Metal arc welder to repair split seams that may occur during production
• Perform set‑up of Straightener to assure hold‑down cables and roller supports are located correctly for varying sizes of tubes
• Inspect product according to Valmont and industry standards; perform close visual inspection to discover any discontinuities not meeting standards
• Maintain all equipment in designated area to assure proper working condition at all times
• Perform regular preventative maintenance on all equipment in assigned areas
• Notify Supervisor and/or Lead Person when assistance is required for maintenance and/or repairs beyond capability
• Assist Maintenance personnel on performing maintenance and repair work as needed
• Assist and/or perform set‑up of other production equipment as directed by Lead Person
• Keep assigned area clean; help maintain housekeeping program throughout Tube Mill
• Maintain safety awareness and be alert at all times to detect, avoid, and/or correct unsafe conditions
• Record and maintain data: setups, inspections, and product documentation
• Operate forklift to move material in the shop areas
• Other duties as assigned, directed

• Minimum of 6 months of machine operation experience
• Perform basic math functions such as adding, subtracting, multiplying, and dividing
• Pass a forklift test from Valmont’s safety department
• Read a tape measure
• Prioritize work and complete deadlines
• Read and follow written and verbal instructions
• Work through and solve practical problems
• Work timely and expeditiously to deliver on‑time, high‑quality results
• Read and write clearly
• Basic math
• Read O.D. tape and tape measure
• Certified to GMAW
• Use of Microsoft Excel

High School Diploma or GED equivalent.

• One (1) year of previous experience operating manufacturing machinery is preferred
• Previous hands‑on welding experience in a professional environment
• One (1) year of previous experience in a manufacturing or fabrication environment
• Experience operating overhead crane
• Experience working with Lean manufacturing methodology

This job is usually performed in an indoor shop environment. Temperature range can be from 105°F in the summer to about 40°F in the winter.

Exposure to mill scale, lubricating fluids, and occasionally smoke from cutting/welding operations. Working conditions may vary with specific work assignments. Some outside work may be required to bring in railcar and check coils for inventory.

Noise levels around 80 decibels. Ability to lift up to 50 pounds occasionally; frequent lift up to 10 pounds. Safety glasses, earplugs, and metatarsal safety shoes are required at all times. Exposure to liquid coolant, cast iron dust, and other steel particles. Employee must be able to stay within the warehouse environment during entire shift, standing or moving around the floor.

Incumbent will also be exposed to production facilities where specific PPE will be required such as hand, hearing, foot,…