Automation & Controls Engineer – PLCs, HMIs & SCADA

Location Brown Deer, WI
No Remote

Type Direct Hire

• Compensation & Day 1 Benefits:
  Baseline pay starting at $40.00+/hr scaling directly with controls depth, premium overtime eligibility, and immediate healthcare coverage starting on Day 1.
• Flexible Day
  
  Schedule:
  
  Exclusive 1st Shift with flexible morning start windows (7:00 AM or 9:00 AM), paired with a shared, balanced on-call rotation for facility support.
• Company Profile & Stability:
  Direct-hire seat with a premier, green-tech manufacturer in the Brown Deer area with a 40-year record of zero layoffs—producing eco-friendly systems driving explosive market demand.
• Core Technical Scope: PLC/HMI programming (Allen-Bradley Studio 5000 & Siemens TIA Portal), SCADA platform optimization, continuous-motion automation, VFDs, servos, and capital equipment integration.
• Strict Requirements: U.S. Citizenship or Permanent Residency (Green Card); 3+ years writing/diagnosing Allen-Bradley and Siemens logic; 3+ years tracing electrical schematics up to 480V.

If you are an automation professional seeking to step away from volatile contract work, endless travel, or grueling night shifts, this direct-hire controls position offers long-term stability in a booming industry. Our client is an established green-tech manufacturer in the Brown Deer, WI area with a 40-year history of zero layoffs. They produce sustainable systems that cut pollution and fuel costs, driving record market demand.

In this high-growth role, you will lead PLC programming, system integration, HMI development, and SCADA platform optimization across high-speed, continuous automated processing lines. Enjoy flexible morning start times, zero corporate politics, and full benefits starting on Day 1.

• Provide High-Level Floor Support:
  Troubleshoot complex electronic control networks, high-speed drive systems, and continuous processing machinery to optimize facility uptime.
• Execute PLC & HMI Optimization:
  Perform precise PLC programming edits, logic upgrades, and HMI modifications using Allen-Bradley (Studio 5000 / RSLogix) and Siemens (TIA Portal) environments.
• Enhance SCADA & Network Systems:
  Implement and refine SCADA systems to boost real-time data acquisition, machine tracking, and predictive maintenance capabilities.
• Engineer System Upgrades:
  Lead continuous improvement projects and redesign control architectures using root‑cause analysis on new or retrofitted equipment.
• Support Capital Installs:
  Partner with cross‑functional engineering teams during capital asset deployments, overseeing controls wiring, network integration, and machine positioning.
• Trace Complex Schematics:
  Interpret multi‑page electrical schematics, network topology diagrams, and blueprints up to 480V to resolve intermittent communication or hardware issues.

• Dedicated Automation
  
  Experience:
  
  5+ years of dedicated experience in automation controls, systems engineering, or electro‑mechanical maintenance within continuous manufacturing environments.
• Software Mastery: 3+ years writing, modifying, and debugging logic in Allen-Bradley and Siemens PLC/HMI platforms.
• Drives & Fluid Power Depth: 3+ years managing AC/DC drives, VFDs, servo controls, pneumatics, and high‑pressure hydraulic circuits.
• Electrical & Network Literacy:
  Practical experience tracing complex schematics, industrial network topologies, and wiring diagrams up to 480V.
• Location & Authorization: U.S. Citizenship or Green Card holder residing within a comfortable daily commuting distance of the Brown Deer / Northern Milwaukee County, WI area.

• Educational Background:
  Associate degree in Electro‑Mechanical Technology, Automation, Robotics, or a related technical discipline.
• Continuous Processing Background:
  Hands‑on experience in high‑speed processing (paper converting, printing, packaging, web processing, or continuous material handling).
• Mechanical & Rigging Literacy:
  Practical capability using power tools, forklifts, and overhead rigging equipment during equipment deployment.