Sr. Machine Operator II

Sets up and operates highly automated computer controlled manufacturing equipment for the production, testing or finishing of organic bonded grinding wheels by performing the following duties.

Works at different work stations as production needs require at Making or Finishing within short notice.

Able to work overtime as required and be flexible with assigned or rotating shifts (1st, 2nd, 3rd) and hours (8, 10, 12 hrs.) when needed.

Able to perform operator preventive maintenance as assigned in monthly schedule.

Performs first level autonomous maintenance on machinery, with the goal of maximizing machine performance.

Able to perform a major dimensional change over when needed.

Able to interact with a PLC computer screen to diagnose press conditions.

Able to perform minor press repairs as needed throughout the shift.

Able to be a line leader that gathers data, inputs it into a spreadsheet and presents daily at group toolbox meetings.

Able to perform operator preventive maintenance based on a monthly schedule.

Flags and recommends repairs to existing worn out parts in need of repair to the maintenance group.

Performs first level maintenance on machinery, with the goal of maximizing machine performance.

Ensures product is within engineered control limits and specifications by making adjustments as needed.

Following the manufacturing order, mix slip requisitions, and associated mini charts, accurately obtains the many sub components necessary to process the order.

Able to introduce all components needed such as glass, bushing, mix and mold on blotters to mold a grinding wheel.

Able to work as a team as well as unsupervised. This requires group problem solving, effective hearing, and effective speaking capabilities. Must have personal initiative and ability to make decisions.

Manager/Supervisor of this position is responsible to find and designate a backup at the time of need, based on the skills and abilities available within the unit at the time that specific time.

Able to introduce all components needed such as glass, bushing, mix and mold on blotters to mold a grinding wheel.

Able to complete hourly reports in order to keep track of press performance and provide data to team leader.

Manager/Supervisor of this position is responsible to find and designate a backup at the time of need, based on the skills and abilities available within the unit at the time that specific time.

Processes abrasive wheels of various sizes while recording productivity, and maximizing machine efficiency while performing minor maintenance and tooling functions.

Comply with ISO Quality Policies as it pertains to the company and job.

Performs machine set up, first piece inspection, reports major problems to supervisory personnel, and assists maintenance when repairs are necessary by operating the machine as indicated.

Able to adjust machine parameters to achieve weight, thickness and balance of abrasive wheels while ensuring product is within engineered control limits and specifications by making adjustments as needed.

Able to plot daily SPC on a written form or in Windows SPC computer program.

Also required to analyze SPC graphs and react to quality specification trends, while maintaining process control limits.

Inspects sub component materials against the bill of material for conformance of standard.

Reports amount of good wheels produced as well as product waste against proper waste codes.

Able to participate in WCM continuous improvement projects to improve safety, quality and efficiency.

Processes abrasive wheels of various sizes while minimizing waste, maximizing machine operator safety and observing good housekeeping standards.

Comply with ISO Environmental Policies as it pertains to the company…