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CFD Engineer

Job in Buffalo, Erie County, New York, 14266, USA
Listing for: GTI Fabrication
Full Time position
Listed on 2026-06-12
Job specializations:
  • Engineering
    Mechanical Engineer, Systems Engineer, Electrical Engineering, Engineering Design & Technologists
Salary/Wage Range or Industry Benchmark: 60000 - 80000 USD Yearly USD 60000.00 80000.00 YEAR
Job Description & How to Apply Below

Overview

GTI is a contract manufacturing partner supporting customers in renewable energy, power generation, infrastructure, and industrial systems. We fabricate custom designed, purpose-built enclosures and skids for our customers and perform mechanical and electrical integration in-house, delivering a true turn-key product. Our scope spans engineering, prototype builds, through full production, requiring teams that can move fast, adapt, and execute with precision. GTI Values:
Safety | Quality | Customer Obsession | Speed | Agility

Responsibilities
  • CFD Modeling & Thermal Analysis
    • Lead CFD analysis and thermal modeling activities for enclosed industrial systems and modular infrastructure products
    • Develop airflow simulations for BESS enclosures, modular data centers, power electronics, electrical rooms, and integrated equipment platforms
    • Analyze airflow distribution, pressure drop, temperature gradients, recirculation zones, hot spots, and thermal rejection performance
    • Validate system performance under worst-case operating and ambient conditions
    • Optimize thermal architectures to improve cooling efficiency, reliability, acoustics, and manufacturability
  • Cooling System Design & Airflow Management
    • Design and integrate cooling systems based on actual equipment heat loads and operational requirements
    • Develop enclosure airflow strategies including intake/exhaust placement, ducting, baffles, plenums, circulation paths, and pressure balancing
    • Select and integrate off-the-shelf cooling equipment including HVAC units, heat exchangers, fans, chillers, and thermal management systems
    • Design for real-world operating environments including dust, humidity, vibration, solar loading, and extreme ambient conditions
    • Ensure designs meet thermal performance targets without excessive cost, noise, or packaging complexity
  • Mechanical System Design & Product Development
    • Support mechanical packaging and enclosure design activities related to thermal system integration
    • Coordinate thermal system layouts with structural, electrical, and manufacturing constraints
    • Develop CAD models, engineering drawings, and BOMs supporting thermal and mechanical integration
    • Ensure designs support manufacturability, serviceability, maintenance access, and production scalability
  • Testing, Validation & Product Performance
    • Support prototype testing, heat runs, thermal validation, and system troubleshooting activities
    • Correlate CFD models with physical testing data and refine simulations accordingly
    • Analyze field performance data to identify opportunities for thermal improvement
    • Participate in root cause analysis for overheating, airflow imbalance, thermal failures, or reliability concerns
  • Cross-Functional Engineering Collaboration
    • Partner closely with Electrical Engineering, Structural Engineering, Manufacturing Engineering, NPI, and Operations teams
    • Support customer technical discussions related to cooling performance and thermal design strategy
    • Work with manufacturing teams to ensure thermal solutions align with fabrication and assembly capabilities
    • Support supplier selection and technical evaluation of cooling system components and technologies
  • Design for Manufacturing (DFM) & Continuous Improvement
    • Drive DFM initiatives focused on scalable thermal system integration and assembly efficiency
    • Reduce unnecessary complexity while maintaining thermal performance and reliability targets
    • Standardize cooling architectures, airflow strategies, and thermal design methodologies where appropriate
    • Contribute to engineering standards, calculation templates, and best practices for CFD and thermal analysis
  • Technical Leadership
    • Serve as a subject matter expert for CFD analysis, airflow management, and thermal systems engineering
    • Mentor junior engineers and support development of internal thermal engineering capability
    • Influence system-level product architecture and cooling strategies across multiple programs
Requirements

Required Qualifications

  • Bachelor’s degree in Mechanical Engineering or related engineering discipline
  • 6-12+ years of experience in thermal systems engineering, CFD analysis, or mechanical product development
  • Strong hands-on experience performing CFD analysis for enclosed industrial systems or thermal-critical products
  • Experience sizing cooling systems based on actual heat loads and thermal performance requirements

Preferred Qualifications

  • Experience supporting BESS, modular data centers, power systems, or energy infrastructure products
  • Experience validating CFD models through physical testing and heat-run correlation
  • Background in enclosure design, sheet metal, weldments, or industrial packaging
  • Familiarity with UL requirements, environmental testing, and thermal compliance standards
  • Experience operating in high-growth manufacturing or engineered-to-order environments
  • Master’s degree with concentration in thermal sciences, heat transfer, or fluid dynamics preferred
  • Experience designing cooling systems for battery systems, power electronics, industrial skids, generator enclosures, modular data centers,…
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