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Generator Systems Engineer

Job in Buffalo, Erie County, New York, 14266, USA
Listing for: GTI Fabrication
Full Time position
Listed on 2026-06-12
Job specializations:
  • Engineering
    Mechanical Engineer, Systems Engineer, Manufacturing Engineer
Salary/Wage Range or Industry Benchmark: 60000 - 80000 USD Yearly USD 60000.00 80000.00 YEAR
Job Description & How to Apply Below

Overview

GTI is a contract manufacturing partner supporting customers in renewable energy, power generation, infrastructure, and industrial systems. We fabricate custom designed, purpose-built enclosures and skids for our customers and perform mechanical and electrical integration in-house, delivering a true turn-key product to our customers. Our scope spans Engineering, prototype builds, through full production, requiring teams that can move fast, adapt, and execute with precision.

GTI Values:
Safety I Quality I Customer Obsession I Speed I Agility

Responsibilities
  • Own full mechanical design of generator systems from concept, prototype, validation, and production release
  • Develop integrated system layouts including enclosure, fuel systems, radiator systems, exhaust systems, service access, and structural packaging
  • Ensure designs support manufacturability, installation, serviceability, lifting, transport, and long-term durability
  • Operate as the primary mechanical owner of the complete generator product
Enclosure, Base Frame & Structural Packaging
  • Design generator enclosures, skid bases, and structural frames that align with fabrication and assembly capabilities
  • Develop layouts for component placement, maintenance access, airflow clearance, lifting points, and shipping requirements
  • Design weldments, sheet metal assemblies, and bolted mechanical structures for production readiness
  • Improve enclosure and frame designs to reduce rework, improve throughput, and enhance field installation success
Fuel Systems Engineering
  • Own fuel system design end-to-end including subbase tanks, belly tanks, day tanks, and associated fuel delivery systems
  • Design UL 142 compliant storage tanks including double-wall construction, leak detection, venting, fill systems, and containment features
  • Size fuel systems to meet runtime requirements, customer specifications, and application demands
  • Select pumps, filters, valves, sensors, level systems, and related hardware for reliable fuel system operation
Piping, Fluids & Reliability Engineering
  • Define and route all fuel piping, tubing, hoses, and mechanical connections throughout the system
  • Design for vibration resistance, thermal expansion, pressure integrity, and serviceability
  • Ensure long-term reliability of fluid systems through proper component selection and installation methods
  • Support troubleshooting of leaks, restrictions, pump issues, and field reliability concerns
Airflow, Thermal & Cooling Performance
  • Own generator airflow and thermal system performance including intake air, radiator integration, compartment cooling, and exhaust heat management
  • Design airflow paths to ensure operation at worst-case ambient conditions without derating or overheating
  • Evaluate fan performance, pressure drop, recirculation risks, and enclosure heat rejection
  • Support thermal validation through testing, instrumentation, and real-world performance analysis
Exhaust Systems & Emissions Integration
  • Design exhaust routing, silencers, flex sections, and thermal shielding while maintaining acceptable back pressure limits
  • Coordinate packaging space and provisions for aftertreatment or emissions equipment where required
  • Ensure exhaust systems meet thermal, durability, and service access requirements
Manufacturing Integration & Design for Manufacturing
  • Drive manufacturable designs aligned with welding, fabrication, machining, paint, and final assembly capabilities
  • Work directly with shop personnel to resolve fit-up, tolerance, and production issues quickly
  • Improve designs based on production feedback to reduce labor hours, improve quality, and increase repeatability
  • Support BOM accuracy, drawing quality, revision control, and release discipline
Testing, Validation & Problem Solving
  • Participate in prototype builds, heat runs, system validation, and production troubleshooting
  • Diagnose root causes of thermal, fuel, vibration, packaging, or durability issues and implement corrective actions
  • Support continuous improvement through Root Cause Analysis, 5 Whys, and Fishbone methodologies
  • Fix real-world issues through engineering ownership, not model-only updates
Cross-Functional Collaboration
  • Partner with Electrical Engineering on controls,…
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