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Sr. HIL Engineer

Job in Burlingame, San Mateo County, California, 94012, USA
Listing for: Xona
Full Time position
Listed on 2026-02-28
Job specializations:
  • Engineering
    Systems Engineer
Salary/Wage Range or Industry Benchmark: 60000 - 80000 USD Yearly USD 60000.00 80000.00 YEAR
Job Description & How to Apply Below

Xona is the navigational intelligence company bringing real-time, centimeter-level certainty to any device, anywhere on Earth.

With Pulsar – the world’s most advanced PNT satellite infrastructure in Low Earth Orbit – Xona will offer a future-proof, backwards-compatible global positioning system optimized for absolute precision, superior power, and robust protection.

What You’ll Do

As a Senior Hardware-in-the-Loop (HIL) Engineer, you’ll be a primary contributor to the design, build-out, and operation of integrated spacecraft testbeds. You will connect flight hardware (or engineering models) to high-fidelity simulations and automated test infrastructure to validate flight software, avionics interfaces, fault management behaviors, and operational workflows end-to-end—well before launch. You will also own the HIL software stack that powers the testbed, ensuring it is maintainable, extensible, and trusted as a program-critical validation environment.

  • Own the HIL software stack end-to-end, including architecture, code quality, documentation, and long-term maintainability.
  • Develop the core HIL software components that orchestrate hardware, simulation, command/telemetry, and test execution—carrying features from concept through validated, reusable capability.
  • Build and maintain hardware abstraction layers and interface adapters for avionics buses and lab instrumentation (e.g., RS-422/485, Ethernet, I2C/SPI, GPIO, DAQ, power systems).
  • Implement fault-injection services in software (bus faults, packet corruption, timing faults, power cycling hooks, sensor/actuator emulation errors) to systematically validate FDIR and operational mitigations.
  • Create and maintain telemetry/command tooling for the HIL environment (collection, decoding, time correlation, replay, and analysis), enabling rapid triage and regression insight.
  • Architect and assemble HIL environments combining flight computers, avionics I/O, sensors/actuators (or emulators), and real-time simulation.
  • Own the lab bring-up workflow: wiring, timing/latency characterization, configuration baselines, and repeatable testbed provisioning.
  • Plan and execute comprehensive hardware/software integration campaigns, including nominal mission threads, off-nominal scenarios, and “day-in-the-life” sequences.
  • Define measurable acceptance criteria for integrated behaviors (timing budgets, throughput, fault response, recovery time objectives).
  • Define and validate system interfaces across embedded buses and protocols; verify ICD compliance through test evidence.
  • Measure and troubleshoot real-time system behavior (scheduler jitter, end-to-end latency, throughput, CPU/memory pressure under load).
  • Support performance benchmarking and stress testing to expose “edge-of-envelope” behaviors before flight.
  • Build automation for test orchestration, data capture, and reporting—prioritizing repeatability and high signal-to-noise.
  • Integrate HIL regression into CI/CD where feasible (gated runs, nightly suites, artifact retention, log/telemetry indexing).
  • Improve testbed reliability via configuration management, scripted provisioning, and robust runbooks.
  • Partner with flight software, hardware engineering, GNC, and operations to turn requirements into verifiable test objectives and executable procedures.
  • Drive alignment on fault handling, safe-mode behaviors, and on-orbit mitigation workflows—then validate them in HIL.
  • Lead investigations into intermittent integration failures and close the loop with corrective actions across software, hardware, and process.
  • Produce technical artifacts: HIL architecture docs, lab procedures, interface validation checklists, test plans, and runbooks.
  • Coach engineers through design reviews and code walks; promote disciplined debugging, coding standards, and automation-first testing.
  • Want technical ownership of both the physical HIL environment and the software platform that makes it scalable and credible.
  • Enjoy hands-on integration and can translate ambiguous system behavior into crisp hypotheses, instrumentation, and repeatable tests.
  • Are meticulous about timing, interfaces, and fault behavior—and can build tooling that makes those characteristics visible.
  • Communicate…
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