Reliability Master V |1st Shift

Reliability Electrician V

The Reliability Electrician V is the highest-level electrical maintenance technician position within the organization. This role is responsible for expert-level troubleshooting, advanced automation and controls programming, and technical leadership in maintaining the plant's most complex electrical, robotics, automation, and control systems.

The Reliability Electrician V ensures equipment operates at peak efficiency while maintaining the lowest reasonable operating cost. Additionally, this position serves as a technical mentor and subject matter expert, providing guidance to Reliability Electricians II-IV and supporting facility-wide reliability and continuous improvement initiatives.

The Reliability Electrician V performs all duties with a strong focus on:

• Demonstrating exemplary safe work practices.
• Ensuring compliance with OSHA, NEC, NFPA 70E, and all company safety standards and procedures.
• Promoting a culture of safety through leadership and accountability.

• Delivering high-quality, precision electrical and automation work.
• Supporting the company's commitment to "Great Products & Service."
• Following established standards and best practices to ensure consistency, repeatability, and reliability.

• Applying advanced knowledge of electrical systems, automation, controls, robotics, and industrial networks.
• Continuously developing expertise in emerging technologies and manufacturing systems.

• Providing technical leadership and coaching to Reliability Electricians II-IV.
• Sharing best practices, troubleshooting techniques, and technical expertise across the maintenance team.

• Identifying opportunities to improve equipment reliability, system performance, and maintenance processes.
• Providing constructive feedback and recommendations to peers, supervisors, and plant leadership.

Provide expert-level maintenance, troubleshooting, and optimization for highly automated and complex manufacturing equipment, including:

• AGV software configuration, maintenance, and troubleshooting.
• AGV system controls and integration.
• Safety system integration and validation.

• Ignition Perspective
• Siemens TIA Portal
• Siemens STEP 7 (Versions 14, 15, 18, and 20)
• OPC UA communications
• Anybus Network Interface
• KEBA HMI Systems
• RoboteQ Drive Software
• PEAK Software
• Roborun Plus
• SICK Safety Designer
• SICK NAV
  340 and 3D Vision Systems
• Zivan Charging Systems
• Banner Programmable LED Indicators

• ACE command configuration and management
• Node creation, modification, deletion, and lock management
• CADD layout drawing modifications
• VMS and PLC programming modifications
• Safety system programming and integration

• Motor Control Centers (MCCs)
• Variable Frequency Drives (VFDs)
• Electric motors and motor controls
• Power distribution systems
• Control panels and associated equipment

• Programmable Logic Controllers (PLCs)
• Human-Machine Interfaces (HMIs)
• SCADA systems
• Distributed Control Systems (DCS)
• Process control loops
• Robotics systems
• Servo and stepper motion control systems
• Industrial communication networks

Serve as the lead technical resource for diagnosing and resolving complex equipment and system failures across the manufacturing operation.

• Lead complex troubleshooting activities involving electrical, automation, robotics, and control systems.
• Diagnose and resolve equipment failures with minimal downtime.
• Analyze system performance data to identify root causes and corrective actions.
• Support production and maintenance teams during critical equipment failures.

• Differentiate between:
• Mechanical failures
• Electrical failures
• Controls and automation issues
• Process-related issues
• Product-related issues

• Troubleshoot, diagnose, and repair complex equipment failures involving:
• PLC logic…