Senior Structural Analyst
Listed on 2026-04-11
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Engineering
Aerospace / Aviation / Avionics
Overview
Join to apply for the Senior Structural Analyst role at Elroy Air
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At Elroy Air, we build autonomous vertical takeoff and landing (VTOL) cargo aircraft systems to change the way the world moves goods. Today, the commercial express shipping industry spends $140B annually on the middle-mile and needs faster, better solutions, while the armed forces are prioritizing unmanned aerial cargo delivery systems. As we develop and deploy these systems, we are looking for motivated collaborators who are excited by our mission and by the rare opportunity to improve how logistics works around the world.
This is an on-site, full-time, exempt role based at our headquarters in South San Francisco, CA.
Diverse perspectives at all levels are critical to innovation and employee development. We encourage our team to bring their whole selves to Elroy, including gender identity, race, ethnicity, sexual orientation, gender expression, religion, age, ability, parenthood status, veteran status, educational background, citizenship status, or any combination of these characteristics.
What You Will Own- Perform static and dynamic structural analysis of primary and secondary composite and metallic aircraft structures and systems integration, using classical and finite element analysis (FEA) methods
- Perform trade studies, optimization, and checks of aircraft structures for specific strength, rigidity, and durability requirements, balancing performance with complexity and cost
- Correlate and correct structural models using empirical data
- Support planning, execution, and reporting of static and dynamic structural tests
- Assist in developing and maintaining the structural engineering ecosystem including design guidelines, analysis methods and tools, test procedures, and allowables
- Assist design, manufacturing, and service engineers in developing well-balanced solutions
- MS in Mechanical Engineering, Aerospace Engineering, or related discipline
- 7+ years of experience performing vehicle-level structural analysis in the automotive, aeronautical, and/or space industries
- Deep knowledge and experience with dynamic loads, vibration, and fatigue analysis
- Experience with external loads development and management
- Expert user of FEMAP, NX Nastran, Microsoft Excel, and MATLAB
- Excellent verbal and written communication skills with the ability to give and receive feedback
- Thrives in a dynamic hands-on environment
- PhD in Mechanical Engineering or related discipline
- Experience with lift + cruise, tilt-rotor, and/or rotary-wing aircraft
- Experience with non-linear, frequency response, and/or aeroelastic structural analysis
- Experience with full-scale static and dynamic ground and flight testing of aircraft structures
- Experience with building-block structural analysis/test campaigns
- Experience with composite material system evaluation, qualification, and showing equivalency
- Experience analyzing bonded and fastened composite and metallic structures for strength, rigidity, and durability
- Experience with Part 21 FAA aircraft type certification processes and Part 23, Part 27, Part 35, and/or ASTM airworthiness standards
- Proficient user of Python, VBA for Excel, and FEMAP P; FEMAP API
- Competitive salary + equity package
- Comprehensive insurance options for medical/dental/vision/long term disability/life + optional plans for commuter accounts, pet insurance, legal help, and more
- Retirement planning: 401(k) with company contribution
- 3 months fully paid parental leave
- Flexible vacation policy
- Employee Assistance Program with 24/7 support
- Developing Employee Resource Groups for underrepresented groups
- Collaborative, diverse, and highly skilled team
- Opportunity to shape a new category of aerospace/logistics/robotics
- Early member of a fast-growing team shaping company culture and values
- Flexible work arrangements
Elroy Air compensation package includes market-competitive salary, equity for all full-time roles, and great benefits. If you are located in the San Francisco Bay Area, our expected cash compensation for this role is $140,000 - $190,000. We are hiring for multiple levels and backgrounds, so final offers may vary based on experience and other factors.
All employees will be screened through E-Verify.
This position may require access to information protected under U.S. export control laws and regulations, including EAR. Any offer will be conditioned on required authorization to receive software or technology controlled under these laws.
Elroy Air does not engage with external recruiting agencies/individual recruiters without a written agreement. All employment activities are managed through our People & Places team. We reserve the right to use unsolicited resumes without payment of any fees.
Seniority level- Mid-Senior level
- Full-time
- Engineering and Information Technology
- Aviation and Aerospace Component Manufacturing
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