LevelHammer Operator

Job Title

Level/Hammer Operator – Blade Manufacturing

Set up, operate, and tend machines or tools to level steel cores and hammer blades to bring them into desired specifications. Measure run-out, dish, and tension using precision instruments to ensure blades meet exacting quality standards. Perform repetitive tasks safely and accurately, supporting the production of blades less than 22” (75% of time) and less than 48” (25% of time).

• High School Diploma, GED, or equivalent preferred
• Less than a High School Diploma acceptable with relevant experience

• Production and processing of steel and metal components
• Mechanical principles and machine operation
• Precision measurement using dial indicators, micrometers, and gauges
• Quality control and inspection procedures
• Safety procedures in a manufacturing environment

• Active Learning, Active Listening, Critical Thinking
• Learning strategies taught by skilled employees
• Monitoring performance and process outcomes
• Effective speaking for communication with supervisors and peers

• Coordination and instructing others

• Equipment maintenance (oil and minor upkeep)
• Tool and equipment selection
• Operation and control of leveling and hammering machines
• Operation monitoring and quality control analysis

• Standing, walking, bending, twisting
• Repetitive hand and arm motions
• Handling and moving work pieces up to 50 lbs (more with assistance)

• Manufacturing environment with normal noise levels
• Exposure to hazardous equipment and minor cuts
• Indoor setting, not environmentally controlled

• Work pace determined by skill and experience
• Start/stop guided by machine chart and workflow

• Safety shoes with steel toes and metatarsal guards, gloves, safety glasses

• Read and interpret work orders and technical specifications
• Measure and inspect work pieces for run-out, dish, and overall quality using dial indicators and micrometers
• Set up, operate, and tend leveling machines to straighten metal blades
• Hammer and smith blades using tension hammers to achieve desired specifications
• Load and unload work pieces into machines and monitor operations
• Adjust machine speed, tension, and settings according to specifications (including Arga machines)
• Clean machines and maintain a safe, organized work area
• Examine finished work pieces for defects (chipped edges, marred surfaces) and sort accordingly
• Record operational data, job order start and finish times, side run-out, and tension in CAM software (Syteline/Shop Trak)
• Perform safety inspections and report issues to supervisors
• Follow instructions for color-coded workflow and production priorities

• Use hand tools and precision measuring instruments

• Load and unload work pieces
• Move or fit heavy objects (up to 50 lbs independently)

• Interact with supervisors and peers
• Provide instruction or guidance when necessary

• Verify conformance to specifications
• Conduct safety checks on equipment

• Key job orders into Shop Trak/CAM software
• Record measurements, tension, and side run-out

• Monitor machinery to detect problems
• Evaluate quality and decide on corrective actions
• Count products or materials and verify compliance with standards

• Hammers (special tension hammers)
• CAM software (Syteline/Shop Trak)