Machine Operator

This document describes the role and responsibilities of the Packaging Machine Operator I (PMO) at Stellar Snacks.

SCOPEThe PMO reports directly to the Production Supervisor and is responsible for setting up and overseeing packaging machine operations to ensure proper quality and packaging of finished product. Responsibilities include maintaining and cleaning packaging equipment, assisting fellow PMOs and Supervisors to run the department efficiently, and performing troubleshooting and basic maintenance tasks, quality checks, and training.

ROLES & RESPONSIBILITIESMachine Operation Check gram weight on operation terminal and ensure all bags run correct weights

Ensure all bags are in registration — both cutoff and side-to-side registration

Ensure all bags are code-dated properly with lot and date legible and in proper position on back of bag Change code dates in printer system; keep all code-dating supplies cleaned, organized, and stored when not in use Ensure bags are sealed properly on both back seal and end seal; adjust platen as needed

Add/remove air from bags and ensure bag appearance is acceptable

Change knife blades and adjust bag speed in packaging machines and weighers

Clear weigher faults and perform zero and span adjustments on weigher

Navigate through screens on packaging machines and weighers

Replace sponge tape on former and replace pull belts

Operate Video-Jet and Inkjet printers; change Inkjet printer ribbon as needed

Housekeeping & Sanitation Keep machines clean daily — inside and outside when not running

Clean machine platforms during shift and before shift change

Keep all formers off the floor, cleaned, and properly covered when not in useKeep the entire area under and around machines clean; assist with sweeping the packing area

Keep all cellophane/film off the floor at all times

Keep infeeds, dispersion table, scales, and related equipment free from buildup

Ensure all allergens are cleaned prior to starting a non-allergen run Changeovers & Shift Management Perform changeovers in a timely manner with minimal film waste, including ordering and returning materials and following production sheets

Perform complete tear-down and setup of the packing machine and scale system

Accurately weigh all cellophane not in use and place on cello shelf in proper location

Have machines set up and cleaned for the following shift before shift end Empty machines of all product when shutting down Before going to break, ensure sufficient cellophane is on machines and another PMO has your machine covered

Pour on bulk product before end of shift

Equipment & Maintenance Perform preventative maintenance on all machines and packing equipment

Operate all Fastback systems via the panel view; must know how to start up and shut down all Fastback systems and packing equipment

Perform jaw alignments

Weigh defective film, record the defect, and place film in the designated defective area Rework WIP created from metal detector testing; assist QC during drop-through metal detector checks by resetting packing machines

Troubleshoot equipment issues; document repairs and recurring issues; work with maintenance as needed

Advanced Operations Proficient in Weigh Pack operation, setup, changeover, cleaning, troubleshooting, and running the work cell Proficient in Auto Tub line operation, setup, changeover, cleaning, troubleshooting, and running the work cell

Team & Leadership Maintain a clean and safe work environment

Communicate effectively with all team members including bakers, leads, packers, PMOs, QC, maintenance, and supervisors

Train, lead, and guide other PMOsComplete all required training courses

All other duties as assigned by the supervisor QUALIFICATIONS & EDUCATION REQUIREMENTS High school diploma or GEDAbility to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals

Ability to write correspondence and speak effectively with employees throughout the organization

Proficiency in basic math: add, subtract, multiply, and divide across all units of measure including whole numbers, fractions, decimals, and metric-to-SAE conversions (mm to inches, grams to ounces)
Ability to solve practical problems and handle a variety of variables in situations with limited standardization

Ability to interpret instructions provided in written, oral, diagram, or scheduled form Clear understanding of how to safely operate packaging machineryLOTO (Lockout/Tagout) understanding and compliance

Understanding of major packaging machine components — names and functions

Understanding of weigher components — names and functionsPHYSICAL DEMANDS & WORK ENVIRONMENT The physical demands described here are representative of those required by an employee to successfully perform the essential functions of this job. Working conditions are normal for a manufacturing environment
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