Continuous Improvement Manager

Continuous Improvement Manager - (GTC Manager)

Our client manufactures sustainable packaging solutions for the flexible packaging market. They are a market leader in North America with exciting plans for expansion. This role focuses on implementing lean / CI projects whilst working on-site at a state-of-the-art leading Flexographic printer.

We are seeking an experienced and driven lean / CI professional to manage the Customer Graphical Technical Center (GTC) flexographic processes and provide high-quality technical support to our customer. This role is critical in delivering products and services that enable customer success, while also meeting the company’s operational, safety, and performance targets. The

• Maintain a zero workplace injury and incident record by promoting a clean, organized, and safe work environment using Lean Manufacturing and 5S principles
• Comply with all company and customer safety requirements, including participation in monthly safety training and consistent use of personal protective equipment (PPE)
• Manage inventory levels to support customer press schedules while meeting company inventory targets (Days on Hand)
• Develop, implement, and maintain
  
  Standard Operating Procedures (SOPs) for ink weigh-up, dispensing, and blending to meet customer color and quality specifications
• Perform color matching and maintain accurate customer formulation files
• Develop and manage plans to reduce press returns and obsolete materials, ensuring accurate record keeping
• Coordinate scheduling and assignments for all GTC personnel to ensure “Ink to Press” requirements are met while supporting overtime cost reduction initiatives
• Provide hands‑on technical support and troubleshooting for customer press and ink‑related issues
• Document and communicate technical issues to the company’s Technical Service Representatives
• Maintain and update an Action Register for continuous improvement of customer and ink room processes
• Prepare and maintain accurate manufacturing and quality control records, including press adjustments, downtime documentation, root cause analysis, and corrective actions
• Provide coverage for Graphic Technician duties as required
• Maintain performance records for Graphic Technicians, approve timecards, and make recommendations for promotions and compensation increases

• Minimum of three years’ experience in the implementation of lean / CI projects within a manufacturing environment with consistent delivery of high-quality output
• Ideally advanced technical knowledge of flexographic printing, including diagnosing and resolving complex print challenges. Candidates with strong knowledge of other manufacturing processes will be considered
• Practical experience applying Lean or 5S methodologies within a manufacturing or print environment
• In‑depth understanding of pre‑press and pressroom operations
• Strong competency in colour management, spectrophotometry, and related software tools
• Proven record of leading technical or operational projects to successful completion
• Excellent problem‑solving, communication, and stakeholder engagement skills
• Demonstrated ability to collaborate within cross‑functional teams and influence outcomes without direct authority
• Strong analytical capability, with experience translating technical results into business‑level insights
• Proficiency in Microsoft Excel and Word
• 401(k)
• Health Insurance
• Vision Insurance
• Paid Time Off
• Relocation package

• In‑person

Our client is committed to equal opportunity employment.

To be considered, please select “Apply” and submit your application.

Athena Executive Search has been exclusively retained to support this appointment on behalf of our client.