Process Engineer – Powder Metallurgy

Overview

Process Engineer – Powder Metallurgy (Electrical Contacts) responsible for maintaining and improving complex powder metallurgy processes used to manufacture electrical contacts for Schneider Electric circuit breakers.

• Provide immediate engineering support to production to minimize downtime and maintain quality.
• Diagnose and resolve complex problems related to powder blending, tablet press compaction, dewaxing, and sintering.
• Collaborate cross‑functionally to contain issues, identify root causes, and implement corrective actions.
• Develop, maintain, and continuously improve process parameters and standards for yield, consistency, and throughput.
• Monitor process performance and analyze material related challenges such as powder flow, shrinkage, and densification.
• Lead process improvement initiatives focused on safety, quality, delivery, and cost, using structured root cause analysis methods.
• Design and execute trials for new powder formulations, process changes, and tooling designs.
• Serve as a technical resource and subject matter expert across the organization.
• Oversee tooling design, procurement, validation, and performance; support equipment purchasing and commissioning.
• Manage Cap Ex budgets for process improvements.
• Ensure adherence to quality standards and safety requirements and maintain accurate documentation (process specifications, work instructions, parameter sheets, change management records).

• Bachelor’s degree in Engineering (Manufacturing, Materials, Mechanical, or related field).
• Working knowledge of compaction/pressing equipment and sintering/thermal processing.
• Demonstrated ability to troubleshoot and solve complex manufacturing problems.
• Strong mechanical aptitude, analytical thinking, effective communication, and collaboration skills.
• Proficiency in Microsoft Office; familiarity with CAD software (Creo or AutoCAD preferred).
• Preferred:
  Knowledge of tooling design for powder compaction, familiarity with quality testing methods for powder metallurgy components, experience in a high‑volume manufacturing environment.

• 1st shift position.
• Minimal travel required (2–3 trips per year).
• Strong expectation to be present and engaged on the production floor, especially during troubleshooting and process disruptions.
• Balanced role combining daily production support and longer‑term engineering projects.

• Work on products that directly impact electrical safety and reliability worldwide.
• Gain exposure to a specialized and technically challenging manufacturing process.
• Play a critical role where decisions directly affect product quality and plant performance.
• Opportunity to lead improvements and make lasting operational impact.

Schneider Electric is an Equal Opportunity Employer. It is our policy to provide equal employment and advancement opportunities in all areas of recruiting, hiring, training, transferring, and promoting all qualified individuals regardless of race, religion, color, gender, disability, national origin, ancestry, age, military status, sexual orientation, marital status, or any other legally protected characteristic.