Wire Harness Assembler

Job Title:
Wire Harness Assembler
Job Description

This role focuses on assembling wire harnesses for aerospace and defense applications using prepared materials such as wire, cable, sleeving, and related components. You follow IPC-620/Mil-Spec workmanship standards and customer requirements while performing manual assembly tasks including loading connectors, twisting wire and cable, installing labels and ty-wraps, potting, soldering, and assembly preparation. You operate stripping machines and various hand tools, complete documentation accurately, and support a clean, safe, and organized production environment.

• Verify traveler documentation for accuracy, including part numbers, revisions, quantities, and other required details.
• Inspect materials provided for physical damage, defects, or nonconformities before use in assembly.
• Prepare cable by cutting, de-jacketing, and stripping according to work instructions and specifications.
• Perform basic assembly tasks such as loading connectors, applying labels, and installing heat shrink tubing.
• Assemble wire harnesses using assembly boards and follow blueprints, schematics, and work instructions.
• Perform soldering, crimping, and other electronic and electromechanical assembly operations as required.
• Operate stripping machines and use hand tools and mechanical tools safely and effectively.
• Apply IPC-620/Mil-Spec workmanship standards and customer requirements throughout the assembly process.
• Sign work order travelers after each process step is completed to ensure accurate production records.
• Ensure all materials, components, and finished harnesses are properly identified, packaged, and handled safely.
• Maintain a clean, orderly, and organized work area in accordance with safety and housekeeping guidelines.
• Maintain a safe working environment by following all safety requirements and reporting potential hazards.
• Actively participate in safety improvement activities and report unsafe practices by coworkers or contractors.
• Immediately report all injuries, incidents, and near misses to support continuous safety improvement.
• Report to work in a fit and healthy condition, free from the influence of alcohol, drugs, or other harmful substances.
• Be punctual in attendance and adhere to the general work schedule, including breaks and lunch periods.
• Fully abide by all company policies, procedures, manufacturing standards, and safety guidelines.
• Perform additional duties and tasks as assigned by supervision or management to support production needs.

• Ability to read and comprehend written instructions, blueprints, schematics, and work orders.
• Ability to follow established manufacturing procedures and safety protocols consistently.
• Hands-on experience with soldering for electronic or electromechanical assemblies.
• Hands-on experience with crimping and wire termination for cable and harness assembly.
• Ability to prepare cables by cutting, de-jacketing, and stripping insulation using manual tools and equipment.
• Skill in loading connectors, applying labels, and installing heat shrink and ty-wraps on assemblies.
• Basic proficiency with hand tools and mechanical tools used in cable and wire harness assembly.
• Capability to assemble wire harnesses on assembly boards following detailed work instructions.
• Ability to maintain accurate documentation by signing travelers and completing production records.
• Capacity to stand, sit, and walk for several hours at a time in a production environment.
• Ability to safely lift and carry up to 20 pounds as part of regular job duties.
• Commitment to maintaining a clean, orderly, and safe work area and following all safety requirements.

• High school diploma or general education degree (GED).
• Three to five months of related experience and/or training in the electronics field.
• Knowledge of IPC-620, IPC-610, and J-STD-001 standards; certification in these standards is preferred.
• Experience with electronic assembly, cable assembly, and wire harness assembly in a production environment.
• Familiarity with electromechanical assembly and mechanical assembly processes.
• Ability to interpret and follow detailed work…