CNC Setup Programmer II

CNC Programmer

Under the general direction of the Value Stream Manager, the CNC Programmer is responsible for supporting the production of machined/fabricated components by creating CNC programs, defining work holding and fixturing, identifying required tooling, and developing necessary support documentation as needed to produce production components.

Essential Job Functions:

• Responsible for the training and development of machine shop employees assigned to train on the Setup Programmer II's specific machines. Assist in developing a detailed training plan to implement with trainees assigned based on discussions with the leadership team. Value Stream Manager/Process Engineer/Supervisor are responsible for validating training plan and tracking implementation through frequent check-ins. All the responsibilities listed below should be the standard for any future trainees.
• Setup programmer II is responsible for the completion of all work orders in their area, whether it is delegated to other machinists or completed by the Setup programmer II themselves. In addition, responsible for ensuring that work is completed to the standards of CDI.
• Responsible for following the direct instructions of the Machine Shop Leadership team and offering ideas for continuous improvement.
• Interpretation of blueprints, sketches, drawings, manuals, specifications, and/or sample parts to determine dimensions and tolerances of a finished work piece.
• Responsible for developing the sequence of operations and machining processes to efficiently use production resources and equipment to create products.
• Design and fabricate work holding and part fixturing required to properly secure and align material for machining. Use quick change over and lean tools to develop efficient part setup and reduce change over time.
• Complete manufacturing process through the set up and 1 piece process.
• Define and select cutting tools, attachments, and related machine accessories for accurately and repeatedly producing machined components. Participate in tooling improvement efforts by working with tooling manufacturers and vendors, performing tooling trials, and tooling optimization.
• Define, calculate and set machine parameters to regulate factors such as cutting speed, feed, depth and angle of cut, tool path, or additional machine commands.
• Retrieve, input, and edit CNC code and other computerized machine control media.
• Participate in machining process validation activities to ensure manufacturing inputs such as CNC program and tooling selection meet requirements. Includes machine operation as needed for a first of type or trial run to verify accuracy of machine settings or programmed control data.
• Create manufacturing production aid documents such as machine setup and tooling sheets and work instructions and procedures.
• Observe machine operation and troubleshoot to detect malfunctions or out-of-tolerance conditions and adjusts machine controls or CNC program as required.
• Participate in continuous improvement activities to reduce cycle time, improve production methods, and improve equipment performance, and quality of product.
• Adhere to all factory safety procedures and guidelines.
• Maintains clean, organized work environment and adheres to all safety standards, procedures and regulations.
• Contributes to team effort in a collaborative and supportive manner.

Other duties as required in support of the department and the company.

Supervisor Responsibilities:

The responsibilities of this role do not include supervising other employees.

Qualifications:

To perform this job successfully, an individual must be able to perform each essential job function satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Minimum of 4-6 years related experience and/or training in CNC operation, working knowledge of programming using Mastercam or related CAD/CAM software; knowledge of 3D modeling software such as Creo/Pro-E, Solid Works, or equivalent CAD software and/or combination of education and experience; trade school/training certificate preferred. Considered a seasoned professional that needs little direction or guidance.

Education and Experience:

• Vocational, High School diploma, or general education degree (GED).

Certificates, Licenses, Registrations:

• None

Language Requirements:

• Ability to read, write, speak and understand English.
• Excellent written and verbal communication skills. A team player that can relate to people at all levels of the organization and possesses excellent communication skills with high ethical standards and a positive professional image.

Job

Skills:

• Ability to program various machining and turning centers to meet/exceed customer requirements.
• Ability to use inspections tools as required.
• Ability to interpret geometric dimensioning and tolerancing. (GD&T)
• Writing skills required to complete documents and forms.
• Reliable…