Senior Process Engineer

Job Overview

As an expert in their field, the Senior Process Engineer leads technical teams responsible for the manufacture of active pharmaceutical ingredients. The senior engineer oversees multi‑step, multi‑year programs that define the cGMP manufacturing process for active pharmaceutical ingredients. They serve as an engineering expert, interface with internal leadership and external clients to solve complex technical problems and ensure high‑quality manufacturing.

In this role, you will serve as a senior member of our engineering team, taking a leading role in advancing the development and manufacture of active pharmaceutical ingredients. You will guide large, multi‑year projects that bring complex new medicines from the laboratory to full‑scale batch manufacturing, while introducing innovative technologies that enhance our operations.

As a Senior Process Engineer, you will mentor and develop junior engineers, shape the next generation of talent, and prepare for senior leadership opportunities. You will collaborate with clients worldwide, tackle technical challenges across diverse processes and unit operations, and make a lasting impact on the success of both our company and the patients who depend on our work.

• Lead multi‑step, multi‑year technical programs for the development of the manufacturing process for an API from the initial pilot batches to full commercialization.
• Oversee the conceptual process design for complete API programs including scaling calculations for unit operations, equipment selection, production planning, and determination of operating parameters.
• Lead process reviews for operability, safety, and quality.
• Operate as a subject‑matter expert for external clients and internal stakeholders.
• Mentor junior engineers and scientists.
• Initiate improvements through ideation, process modelling and analysis of production and laboratory data.
• Lead complex quality investigations and corrective action/preventative action implementation.
• Identify, oversee, and conduct process improvement projects to reduce cycle time, increase yield, and improve quality.
• Coordinate the drafting of manufacturing documents: process flow diagrams, batch records, validation protocols, standard operating procedures, quality investigations, campaign reports.
• Optional:
  Lead a team of 2‑5 engineers as direct reports, overseeing career development and project assignments.

• Applied Math and Science: complete understanding of core chemical engineering fundamentals and intuitive application to real‑world problems.
• Data Analysis, Visualization, Troubleshooting: ability to analyze data from various sources to identify trends, troubleshoot issues, and improve efficiency.
• Process Simulation and Modeling: advanced use of software (spreadsheets, programming, simulators) to model chemical unit operations and processes.
• Process Safety and
  
  Risk Management:
  
  instinctively assess and manage risks associated with chemical processes, ensuring safety of personnel and environment.
• Process Scale‑Up & Equipment Knowledge: assess equipment capability of key processing equipment and propose alternatives that align with business objectives and optimize resource use.
• Problem‑Solving: lead discussions and ideation to identify, analyze, and solve complex problems related to chemical processes and plant operations.
• Technical Writing & Communication: explain technical concepts clearly and accurately to technical and non‑technical audiences.
• Attention to Detail: meticulously review documents and work of others to ensure accuracy and quality.
• Adaptability: adapt to changing priorities, new technologies, and unexpected challenges; assist others with change management.
• Project Management, Leadership & Mentoring: manage assignments, delegate, support others, manage projects including timelines, resources, and budgets; lead teams and mentor junior engineers; ensure projects meet deadlines.

• B.S. degree in Chemical Engineering or related field.
• 7‑15 years of experience in chemical development, chemical manufacturing, chemical engineering design, or equivalent.
• Experience in a chemical…