More jobs:
Plant Manager
Job in
Charleston, Coles County, Illinois, 61920, USA
Listed on 2026-06-20
Listing for:
amrize
Full Time
position Listed on 2026-06-20
Job specializations:
-
Manufacturing / Production
Manufacturing Engineer, Quality Engineering -
Engineering
Manufacturing Engineer, Quality Engineering
Job Description & How to Apply Below
We're seeking a Plant Manager who's ready to be part of an innovative company delivering high-performance building solutions that simplify construction and ensure code compliance.
Job Title:
Plant Manager | Req | HR Contact:
Taylor J VALLEY |
Location:
Building Envelope - Charleston, IL
ABOUT
THE ROLE
The Plant Manager directs and coordinates all daily operations of the Polyiso Insulation manufacturing facility. This role is responsible for ensuring maximum production output,
product quality, and cost efficiency while maintaining uncompromising safety standards. The Plant Manager understands the nuances of continuous-line lamination, bulk chemical handling, and the stringent environmental regulations associated with blowing agents (such as pentane).
WHAT YOU'LL ACCOMPLISH
Safety, Health, & Environmental (EHS) Compliance
* Lead a zero-injury safety culture through proactive observation and inspections, regular audits, safety committee reviews, and comprehensive Near-Miss reporting.
* Lead rigid safety protocols regarding the storage, piping, and processing of pentane or other flammable blowing agents, ensuring all Class I, Division 1 explosion-proof areas and gas detection networks are fully operational.
* Ensure absolute compliance with OSHA, EPA, and local environmental permits regarding chemical emissions, hazardous waste disposal, and stormwater management.
* Demonstrate a commitment to communicating, improving and adhering to health, safety and environmental policies in all work environments and areas.
* Promote a culture of safety and exhibit these behaviors.
Operations & Production Management
* Lead and manage resources to meet customers demand and balance inventory levels, and maximize operational efficiency and excellence.
* Maintain optimal throughput on the continuous line, monitoring line speeds, oven temperatures, and chemical flow rates to meet target metrics.
* Oversee preventive and predictive maintenance programs for complex machinery, including high-pressure metering pumps, mixing heads, laminator slats, and multi-blade cutting saws.
Quality Assurance & Technical Controls
* Oversee processes, systems and controls to consistently produce high quality products within established specifications.
* Lead strict adherence to ASTM standards and third-party quality certifications (e.g., PIMA Quality Mark, UL, Factory Mutual) for R-value verification and fire performance.
Financial & Team Leadership
* P&L - Manage the plant's annual operating budget, controlling labor costs, raw material yields (minimizing chemical scrap and trim waste), and capital expenditures (Cap Ex).
* Workforce Development:
Hire, train, and mentor a cross-functional team of production supervisors, maintenance technicians, chemical operators, and shipping staff.
WHAT WE'RE LOOKING FOR
* Bachelor's degree in Chemical Engineering, Mechanical Engineering, IndustrialNManagement, or a related technical field is highly preferred.
* 5 to 7+ years of manufacturing operations management experience, with specific preference given to polyurethane, polyisocyanurate, or rigid foam extrusion/lamination industries.
* Minimum 3 years of direct supervisory experience managing a full manufacturing facility or a major production department.
* Process Knowledge:
Strong familiarity with bulk chemical storage, high-pressure chemical metering, and automated PLC-controlled continuous manufacturing lines.
* Proven track record implementing Lean Manufacturing, Six Sigma, or 5S strategies to improve yield and reduce scrap.
* Deep understanding of manufacturing cost accounting, variance analysis, and budgeting.
* Exceptional leadership and communication skills, capable of shifting seamlessly from giving technical direction on the plant floor to presenting financial reviews to executive leadership.
Additional Requirements:
* Successful candidates must adhere to all safety protocols and proper use of Amrize approved Personal Protection Equipment ("PPE"), including but not limited…
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